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Related Manuals for Eaton PowerXL DG1-323D7FB-C21C
Summary of Contents for Eaton PowerXL DG1-323D7FB-C21C
- Page 1 PowerXL DG1 Series VFD Installation Manual Effective March 2014 New Information...
- Page 3 OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability, or otherwise for any special, indirect, incidental, or consequential...
- Page 4 Support Services Support Services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it is by phone, fax, or email, you can access Eaton’s support information 24 hours a day, seven days a week.
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Page 5: Table Of Contents
Connecting EX Motors ..........PowerXL DG1 Series VFD MN040002EN—March 2014 www.eaton.com... - Page 6 Field Wiring ........... . PowerXL DG1 Series VFD MN040002EN—March 2014 www.eaton.com...
- Page 7 Figure 40. FR5 Dimension Drawing Flange Mount ......PowerXL DG1 Series VFD MN040002EN—March 2014 www.eaton.com...
- Page 8 Table 44. Required Line and Motor Wire Torque (230V) ......PowerXL DG1 Series VFD MN040002EN—March 2014 www.eaton.com...
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Page 9: Before Commencing The Installation
Never touch live parts or cable connections of the ● adjustable frequency drive after it has been disconnected from the power supply. Due to the charge in the capacitors, these parts may still be live after disconnection. Fit appropriate warning signs PowerXL DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 10: Definitions And Symbols
DC link/brake resistor terminals (DC–, DC+/R+, R–) are live when the drive is connected to power, even if the motor is not running. Contact with this voltage is extremely dangerous and may cause death or severe injury. viii PowerXL DG1 Series VFD MN040002EN—March 2014 www.eaton.com... - Page 11 A hard copy of this protection in case of direct or indirect contact, only an information may be ordered from Eaton literature RCD or RCM of Type B is allowed on the supply side of fulfillment.
- Page 12 Any electrical or mechanical modification to this drive without the same cross-sectional area as the original protective prior written consent of Eaton will void all warranties and may earthing conductor must be connected, or the cross-section result in a safety hazard in addition and voiding of the UL ®...
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Page 13: Motor And Equipment Safety
DC capacitors (i.e. power-ups by applying power) is five in terminals (U, V, W) to avoid damaging the drive during motor ten minutes. or cable testing. PowerXL DG1 Series VFD MN040002EN—March 2014 www.eaton.com... - Page 14 AC source. Failure to follow these instructions can result in injury and/or equipment damage. For more technical information, contact the factory or your local Eaton sales representative. PowerXL DG1 Series VFD MN040002EN—March 2014 www.eaton.com...
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Page 15: Chapter 1-Dg1 Series Overview
2-wire connector to the receptacle on the control board. necessary to install, set and customize parameters, start up, troubleshoot and maintain the Eaton DG1 Series adjustable Figure 1. RTC Battery Connection frequency drive (AFD). To provide for safe installation and... -
Page 16: Rating Label
Chapter 1—DG1 Series Overview Rating Label Figure 2. Rating Label Contains SN, PN, Type, Date Contains EAN Code Contains NAED Code Date Code: 20131118 Carton Labels (U.S. and Europe) Same as rating label shown above. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 17: Catalog Number System
208 = 208A, 160 kW, 200 hp 261 = 261A, 75 kW, 100 hp 170 = 170A, 90 kW, 125 hp 205 = 205A, 110 kW, 150 hp 261 = 261A, 132 kW, 200 hp DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 18: Power Ratings And Product Selection
0.75 0.75 DG1-323D7FB-C54C 0.75 DG1-324D8FB-C54C DG1-326D6FB-C54C DG1-327D8FB-C54C — 12.5 DG1-32011FB-C54C — 12.5 17.5 DG1-32012FB-C54C 17.5 DG1-32017FB-C54C DG1-32025FB-C54C DG1-32031FB-C54C DG1-32048FB-C54C 18.5 DG1-32061FN-C54C 18.5 DG1-32075FN-C54C DG1-32088FN-C54C DG1-32114FN-C54C DG1-32143FN-C54C DG1-32170FN-C54C DG1-32211FN-C54C DG1-32261FN-C54C Note FR6 available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 19: Table 4. Type 1/Ip21
A (VT/I L ) Catalog Number 0.75 DG1-342D2FB-C54C DG1-343D3FB-C54C DG1-344D3FB-C54C DG1-345D6FB-C54C — DG1-347D6FB-C54C — DG1-349D0FB-C54C DG1-34012FB-C54C DG1-34016FB-C54C DG1-34023FB-C54C 18.5 DG1-34031FB-C54C 18.5 DG1-34038FB-C54C DG1-34046FB-C54C DG1-34061FN-C54C DG1-34072FN-C54C DG1-34087FN-C54C DG1-34105FN-C54C DG1-34140FN-C54C DG1-34170FN-C54C DG1-34205FN-C54C DG1-34261FN-C54C Note FR6 available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 20: Replacement Parts
DXG-SPR-2FR2EB DXG-SPR-4FR2EB IGBT module DXG-SPR-FR2IGBT DXG-SPR-FR2IGBT Middle chassis cover DXG-SPR-FR2MCC DXG-SPR-FR2MCC Outer housing DXG-SPR-FR2OH DXG-SPR-FR2OH UL conduit plate DXG-SPR-FR2CPUL DXG-SPR-FR2CPUL IEC conduit plate DXG-SPR-FR2CPIEC DXG-SPR-FR2CPIEC Notes Factory recommended spare parts. 575V available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 21: Table 8. Frame 3
DXG-SPR-4FR4RM Brake chopper module DXG-SPR-2FR4BCM DXG-SPR-4FR4BCM Middle chassis cover DXG-SPR-FR4MCC DXG-SPR-FR4MCC Outer housing DXG-SPR-FR4OH DXG-SPR-FR4OH UL conduit plate DXG-SPR-FR4CPUL DXG-SPR-FR4CPUL IEC conduit plate DXG-SPR-FR4CPIEC DXG-SPR-FR4CPIEC Notes Factory recommended spare parts. 575V available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 22: Table 10. Frame 5
DXG-SPR-4FR5RM Brake chopper module DXG-SPR-2FR5BCM DXG-SPR-4FR5BCM Middle chassis cover DXG-SPR-FR5MCC DXG-SPR-FR5MCC Outer housing DXG-SPR-FR5OH DXG-SPR-FR5OH UL conduit plate DXG-SPR-FR5CPUL DXG-SPR-FR5CPUL IEC conduit plate DXG-SPR-FR5IECCP DXG-SPR-FR5IECCP Notes Factory recommended spare parts. 575V available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 23: Chapter 2-Engineering Considerations
Motor protection; thermistor (can be connected to drive directly) Cable lengths, motor cables, shielding (EMC) Motor and application, parallel operation of multiple motors on a VFD, bypass circuit, DC braking PE L1 L2 L3 PE U DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 24: Electrical Power Network
EMC and low voltage regulations. Good grounding measures are a prerequisite for the effective insert of further measures such as shielding of filters. Without respective grounding measures, further steps are superfluous. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 25: Total Harmonic Distortion (Thd)
On a variable frequency drive, the total harmonic distortion is around 120%. To assist in the calculation of system harmonics, a Harmonic Estimation Calculator Tool is available at www.eaton.com/drives. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 26: Chapter 3-Product Overview
AC network into a DC voltage. This DC voltage is used to generate a three-phase AC voltage with adjustable frequency and assigned amplitude values for the variable speed control of three-phase asynchronous motors. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 27: Figure 7. Block Diagram, Elements Of Dg1 Frequency Inverters
DG1-32: 0.55 kW to 75 kW (230V, 50 Hz) or 0.75 hp to 100 hp (240V, 60 Hz) DG1-34: 0.75 kW to 150 kW (400V, 50 Hz) or 1 hp to 200 hp (460V, 60 Hz) DC link—chokes, to minimize current harmonics DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 28: Selection Criteria
The parallel connection of multiple motors in the output of the frequency inverter is only permitted with V/Hz characteristic curve control. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 29: Maintenance And Inspection
Storage Information concerning the guarantee can be found in the Eaton General Terms and Conditions of Sale. If the frequency inverter is stored before use, suitable ambient conditions must be ensured at the site of storage: Storage temperature: –40°F to 158°F (–40°C to 70°C) ●... -
Page 30: Chapter 4-Safety And Switching
Use 75°C copper wire only ● Use UL listed conduit fittings with the same type rating ● (Type 1/Type 12) as the enclosure See Appendix D—Safety Instructions for UL and cUL for details. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 31: Input Contactor
Residual current circuit breakers must be suitable for: the protection of installations with DC current component ● in case of fault scenario (RCD type B) high leakage currents ● brief discharges of pulse current spikes ● DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 32: Emc Measures
DG1 frequency inverters are ideal for use in commercial networks (1st environment). Table 14. Maximum Motor Cable Length by Frame Size without dV/dT Protected C2 Ratings Frame Size Maximum Cable Length (m) Category C3/C4 DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 33: Chapter 5-Motor And Application
Selecting the motor contactor is done according to the rated operational current of the motor to be connected. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 34: Parallel Connection Of Several Motors To One Frequency Inverter
The pull-out torque remains at the same level as in input inverter’s output can lead to nuisance tripping. operation with 50 Hz. The heat class of the motor must be at least F in 87 Hz operation. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 35: Figure 14. V/Hz Characteristic Curve
2474 min Motor frequency 50 Hz 50 Hz 87 Hz Notes Star connection: 400V, 50 Hz. Delta connection: 230V, 50 Hz. Delta connection: 400V, 87 Hz. Note the permitted limit values of the motor. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 36: Bypass Operation
I > I > I > apparatus for EX areas. L1 L2 L3 U V W Table 16. Bypass Motor Control Item No. Description Input/bypass contactor Output contactor DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 37: Chapter 6-Installation Requirements
After disconnecting the supply, wait at least five minutes before removing the cover to allow the intermediate circuit capacitors to discharge. Pay attention to hazard warnings! DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 38: Figure 16. Mounting Space
Minimum clearances A and B for drives with Type 12 (IP54) enclosure is 0 mm (in). kW ratings are at 400V / 50 Hz. The above guidelines apply unless testing has been completed to validate a design outside of these recommendations. FR6 and 575 Vac available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 39: Dimensions
(70.0) 480 Vac 75–125 55–90 105–170 575 Vac 75–125 55–90 80–125 230 Vac 75–100 55–75 211–261 480 Vac 150–200 110–150 205–261 575 Vac 150–200 110–160 144–208 Note FR6 and 575 Vac available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 40: Standard Drive Mounting
(refer to the drive mounting template printed on the outside carton). Screw: Four M5x15 or 3/16 inch Nut: Four M5 Screw: Four M5x15 or 3/16 inch or 3/16 inch Nut: Four M5 or 3/16 inch DG1 Series VFD MN040002EN—March 2014 www.eaton.com... - Page 41 (refer to the drive mounting template printed on the outside carton). Screw: Four M6x15 or 1/4 inch Nut: Four M6 or 1/4 inch Screw: Four M8x15 or 3/8 inch Nut: Four M8 or 3/8 inch DG1 Series VFD MN040002EN—March 2014 www.eaton.com...
- Page 42 Step 2: Remove the four screws (used to fix the drive to the Screw: Four M8x20 pallet) with an M8 or 3/8 inch wrench. or 3/8 inch Nut: Four M8 or 3/8 inch Step 3: Use a hook to lift the drive. DG1 Series VFD MN040002EN—March 2014 www.eaton.com...
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Page 43: Power Wiring Selection
Use Class T (UL and cUL/CSA ® ) or type gG/gL (IEC 60269-1). Refer to Appendix B for proper fuse size selection. Consult with Eaton Electrical for further information on fusing requirements. Notes C1 protection requires external filtering. Consult factory. -
Page 44: Cable Routing
Avoid running motor cables alongside or parallel to any other wiring. If it is necessary to run motor cables with other wiring, then maintain spacing between motor cables and other wiring in accordance with the table on Page 30. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... - Page 45 Ground strap mounting screws for wiring, the enclosure openings provided for conduit ● connections in the field shall be closed by UL listed conduit fittings with the same type rating (Type 1/ Type 12) as the enclosure. DG1 Series VFD MN040002EN—March 2014 www.eaton.com...
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Page 46: Rubber Grommet Installation Instructions
Step 6: Fasten the rubber grommet and cable with a self-locking cable tie. Step 3: Cut the rubber grommet at the selected diameter. ≤ ≤ D1 + 2 mm Self-Locking Cable Ties Step 4: Run the cable through the rubber grommet. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 47: Figure 19. Ground Wiring
Note: For ease of access, the board terminals blocks can be unplugged for wiring. Wire control to the control board. Note: Drive default is programmed for external interlock. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 48: Table 23. I/O Connection
Relay output 3 shows VFD is at Ref. Frequency R2NC Relay 2 Normally Closed Fault Relay output 2 shows VFD is in a fault state R2CM Relay 2 Common R2NO Relay 2 Normally Open DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 49: Figure 20. Terminal Block Layout
Programmable relay outputs: 2 x Form C (Relay 1 and Relay 2) and 1 x Form A (Relay 3), Relay 3 can be used as thermistor output Switching capacity: 24 Vdc/6A, 48 Vdc/2A, 240 Vac/6A, 125 Vdc/0.4A DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 50: Figure 21. Basic Internal Control Wiring Diagram
Chapter 6—Installation Requirements Figure 21. Basic Internal Control Wiring Diagram DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 51: Control Board
Control I/O terminals must be tightened to 4.5 in-lb (0.5 Nm) ● Control wiring shall be shielded twisted pairs to meet ● Wiring or ferrule size: 28~12 (Sol) AWG, 30~12 (Str) AWG, ● EMC levels required by IEC/EN 61800-3 (2004) or 0.2~2.5 mm DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 52: Safe Torque Off (Sto)
U, V, W: Connection terminals for the three-phase line to ● the AC motor (output, frequency inverter) PE: Connection for protective ground (reference potential). ● PES with mounted cable routing plate for shielded cables DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 53: Ground Connection
DG1 delivery (see Figure 26) and note the date. Unless already done, attach the sticker close to the name plate of the AC drive. Product Modified Sticker Figure 26. Product Modified Sticker DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 54: Chapter 7-Emc Installation
Avoid using painted surfaces (anodized, chromized). An grounded on one end, in the immediate vicinity of the supply overview of all EMC measures is provided in the figure on voltage source (PES). Page 41. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 55: Installation Requirements
Connect the cable shielding in the output of the frequency inverter with a large surface area contact to the ground potential (PES). Large-area cable shield contacts with motor. Large-area earth connection of all metallic parts. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 56: International Emc Protection Cable Requirements
Symmetrical power cable with compact low-impedance shield. Recommended cable transfer impedance of 1–30 MHz max. See figure below. Screened cable equipped with compact low-impedance shield Figure 28. Cable Description PE Conductor and Shield PE Conductor Shield DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 57: Installation In Corner-Grounded Network
Remove the main cover of the AC drive (see Figure 30) and locate the screw jumper connecting the built-in RFI-filters to ground. Remove the screw jumper to disconnect the EMC protection. Once the screw is removed, it can be reconnected to re-engage the EMC protection. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 58: Appendix A-Technical Data And Specifications
3280 ft (1000 m); max. 9842 ft (3000 m) (2000 m for corner grounded earth main systems) Vibration: 5–150 Hz EN 61800-5-1 Displacement amplitude: 1 mm (peak) at 5 Hz to 15.8 Hz (FR1–FR5) ● EN 60668-2-6 Maximum acceleration amplitude: 1g at 15.8 Hz to 150 Hz (FR1–FR5) ● DG1 Series VFD MN040002EN—March 2014 www.eaton.com... - Page 59 Motor overload protection Motor stall protection Motor underload protection DC bus overvoltage control Short-circuit protection of 24V reference voltages Surge protection Yes (differential mode 2 kV; common mode 4 kV) Common coated boards Yes (prevents corrosion) DG1 Series VFD MN040002EN—March 2014 www.eaton.com...
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Page 60: Appendix B-Installation Guidelines
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL508C Table 6.4. If power cubes or bypass are used, a UL recognized Class T fuse is recommended. Available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 61: Table 30. International Cable And Fuse Sizes-208 Vac To 240 Vac Ratings
Earthing conductor size is determined by the cross–sectional area of phase conductors according to IEC/EN61800–5–1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be changed accordingly. If power cubes or bypass are used, a Class gG/gL fuse is recommended. Available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 62: Table 31. North America Cable And Fuse Sizes-440 Vac To 500 Vac Ratings
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL508C Table 6.4. If power cubes or bypass are used, a UL recognized Class T fuse is recommended. Available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 63: Table 32. International Cable And Fuse Sizes-380 Vac To 440 Vac Ratings
Earthing conductor size is determined by the cross–sectional area of phase conductors according to IEC/EN61800–5–1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be changed accordingly. If power cubes or bypass are used, a Class gG/gL fuse is recommended. Available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 64: Temperature Deratings
78.7% 77.0% 73.8% 70.5% 74.6% 74.6% 74.6% 74.6% 72.1% 69.7% 67.3% 64.9% 62.3% 59.6% 57.0% — 64.0% 64.0% 64.0% 64.0% 60.9% 57.8% 54.7% 51.7% 47.9% 44.2% 40.5% — — Note FR6 available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 65: Table 34. 230V Temperature And Switching Frequency Deratings (Ct)
87.5% 86.1% 84.7% 83.3% 83.9% 83.9% 83.9% 83.9% 80.7% 77.6% 74.4% 71.3% 67.4% 63.6% 59.8% — 79.4% 79.4% 79.4% 79.4% 75.6% 71.8% 67.9% 64.1% 59.5% 54.9% 50.3% — — Note FR6 available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 66: Table 35. 460V Temperature And Switching Frequency Deratings (Vt)
63.8% 60.0% 56.2% 48.7% 72.4% 72.4% 72.4% 72.4% 68.8% 65.2% 61.7% 57.2% 52.7% 48.3% 43.8% — 68.3% 68.3% 68.3% 68.3% 64.0% 59.8% 55.5% 50.2% 44.8% 39.5% 34.1% — — Note FR6 available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 67: Table 36. 460V Temperature And Switching Frequency Deratings (Ct)
63.0% 58.7% 52.2% 45.7% 87.4% 87.4% 87.4% 87.4% 83.0% 78.7% 74.4% 69.0% 63.6% 58.3% 52.9% — 82.4% 82.4% 82.4% 82.4% 77.2% 72.1% 66.9% 60.5% 54.0% 47.6% 41.2% — — Note FR6 available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 68: Heat Loss Data
Size at 80°C (A) (Ohm) at 80°C (A) (Ohm) at 80°C (A) (Ohm) 30.0 15.3 25.0 36.4 53.0 52.0 17.5 70.0 70.0 13.0 200.0 400.0 200.0 400.0 Note FR6 and 575V available in 2015. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 69: Appendix C-Dimension Drawings
START 1.20 (30.5) 1.38 (35.0) 29.0 29.0 1.73 (44.0) 2-Ø 25.3 Ø 0.89 (22.5) 2.24 D 1.97 (50.0) 57.0 (57.0) 3-Ø 22.5 3.95 100.3 (100.3) 1.73 (44.0) 44.0 1.28 (32.5) 1.28 (32.5) 32.5 32.5 DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 70: Figure 32. Fr1 Dimension Drawing Flange Mount
35.0 35.0 STOP START 1.20 (30.5) 1.40 (35.0) 1.70 44.0 (44.0) 6-Ø 22.5 Ø 0.89 (22.5) 2.20 57.0 (57.0) D 1.97 (50.0) 3.90 100.3 (100.3) 1.70 44.0 (44.0) 32.5 32.5 1.30 (32.5) 1.30 (32.5) DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 71: Figure 33. Fr2 Dimension Drawing
A/B 1.18 (30.0) BACK LOCAL 2.00 RESET REMOTE STOP START (51.9) 1.91 (48.5) 48.5 DANGER Ø 1.11 5 MIN (28.3) 3-Ø 28.3 5.80 147.2 (147.2) 2.36 (60.0) 1.77 1.54 (39.0) (44.9) 44.9 39.0 1.54 (39.0) 39.0 DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 72: Figure 34. Fr2 Dimension Drawing Flange Mount
1.26 (32.0) (30.0) REMOTE RUN FAULT (Ø22.5) A/B 1.18 (30.0) BACK LOCAL RESET REMOTE STOP START 2.04 (51.9) 1.91 (48.5) DANGER 5 MIN Ø1.11 (Ø28.3) 5.79 (147.2) 2.36 (60.0) 1.77 (44.9) 1.54 (39.0) 1.54 (39.0) DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 73: Figure 35. Fr3 Dimension Drawing
1.26 (32.0) 39.0 STOP START 1.26 (32.0) 3-Ø0.89 3-Ø25.3 39.0 (Ø22.5) 1.93 3-Ø0.14 49.0 3-Ø35.0 (49.0) (Ø35.0) DANGER 5 MIN 6.23 158.3 (158.3) D 3.15 (80.0) 1.92 (48.8) 2.03 (51.5) 48.8 51.5 55.5 2.19 (55.5) DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 74: Figure 36. Fr3 Dimension Drawing Flange Mount
1.26 (32.0) (50.0) REMOTE RUN FAULT (50.0) BACK LOCAL RESET REMOTE STOP START 3-Ø0.89 1.26 (32.0) (Ø22.5) 1.93 3-Ø0.14 (49.0) (Ø35.0) DANGER 5 MIN 6.23 (158.3) D 3.15 (80.0) 1.92 (48.8) 2.03 (51.5) 2.19 (55.5) DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 75: Figure 37. Fr4 Dimension Drawing
1.38 (35.0) 39.0 (80.0) (80.0) 1.38 (35.0) 39.0 3-Ø0.89 2.48 3-Ø25.3 (Ø22.5) (63.0) 3-Ø50.5 63.0 3-Ø1.97 DANGER 5 MIN (Ø50.0) 6.79 172.5 (172.5) D 3.94 (100.0) 2.04 (51.9) 51.9 2.80 2.48 71.0 63.0 (71.0) (63.0) DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 76: Figure 38. Fr4 Dimension Drawing Flange Mount
REMOTE RUN FAULT 3.15 BACK RESET LOCAL REMOTE 3.15 STOP START 1.38 (35.0) (80.0) (80.0) 3-Ø0.89 2.48 (Ø22.5) (63.0) 3-Ø1.97 (Ø50.0) DANGER 5 MIN 6.79 (172.5) D 3.94 (100.0) 2.04 (51.9) 2.80 2.48 (71.0) (63.0) DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 77: Figure 39. Fr5 Dimension Drawing
104.0 4.09 2-Ø75.0 (104.0) Ø2.95 REMOTE RUN FAULT (Ø75.0) BACK LOCAL RESET REMOTE STOP START 4.21 107.0 (107.0) 3.15 3.15 (80.0) (80.0) 7.76 197.0 (197.0) D 7.87 (200.0) 2.52 5.51 (64.0) (140.0) 140.0 64.0 DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 78: Figure 40. Fr5 Dimension Drawing Flange Mount
IP21/IP54 Metric and Type 1/12 UL REMOTE RUN FAULT BACK LOCAL RESET REMOTE STOP START 3.15 3.15 (80.0) (80.0) D 7.87 (200.0) Note: With flange kit installed, the bottom wiring box should be removed. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 79: Appendix D-Safety Instructions For Ul And Cul
Category III, and shall provide protection for a rated impulse withstand voltage peak of 4 kV DG1-34038xx-xxxx 600V, 60A DG1-34046xx-xxxx 600V, 80A DG1-34061xx-xxxx 600V, 100A DG1-34072xx-xxxx 600V, 110A DG1-34087xx-xxxx 600V, 125A DG1-34105xx-xxxx 600V, 175A DG1-34140xx-xxxx 600V, 200A DG1-34170xx-xxxx 600V, 250A DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 80: Field Wiring
L1, L2, L3, DC+, DC–, 2/0 AWG– R+, R–, U, V, W 350 kcmil DG1-34140xx-xxxx 3/0 AWG– 350 kcmil DG1-34170xx-xxxx 250–350 kcmil All Frames Sizes (FR1–FR5) All models Control terminal 28~12 (Sol) AWG block 30~12 (Str) AWG DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 81: Table 42. Required Line And Motor Wire Torque (230V)
6 AWG– All models Control terminal 28~12 (Sol) AWG 250 kcmil block 30~12 (Str) AWG DG1-34170xx-xxxx 4 AWG– 250 kcmil Note The line and motor wire size for DG1-32088xx-xxxx can only be 1/0 AWG. DG1 Series VFD MN040002EN—March 2014 www.eaton.com... -
Page 82: Table 44. Required Line And Motor Wire Torque (230V)
Grounding terminal 10–4 AWG DG1-32048xx-xxxx 10–4 AWG DG1-32061xx-xxxx Grounding terminal 8–1/0 AWG DG1-32075xx-xxxx 6–1/0 AWG DG1-32088xx-xxxx 6–1/0 AWG DG1-32114xx-xxxx Grounding terminal 6 AWG– 250 kcmil DG1-32143xx-xxxx 6 AWG– 250 kcmil DG1-32170xx-xxxx 4 AWG– 250 kcmil DG1 Series VFD MN040002EN—March 2014 www.eaton.com... - Page 84 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges.