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(c) 2010 SILCA S.p.A. - Vittorio Veneto This manual is written by SILCA S.p.A. All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the written permission of SILCA S.p.A.
INDEX REFERENCE GUIDE .......................... 1 GENERAL ............................2 MACHINE DESCRIPTION ......................4 ......................4 AIN CHARACTERISTICS ...........................5 AFETY ......................6 AIN WORKING PARTS ........................8 ECHNICAL ......................9 CCESSORIES PROVIDED TRANSPORT ..........................10 ..........................10 ACKING ...........................11 NPACKING .......................11 ACHINE HANDLING MACHINE INSTALLATION AND PREPARATION ..............12 ......................12 HECKING FOR DAMAGE ....................12 NVIRONMENTAL CONDITIONS...
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CLEANING ..........................62 MAINTENANCE ........................63 ......................63 ROUBLE SHOOTING ....................65 AINTENANCE OPERATIONS ......................65 UTTER REPLACEMENT ..............66 ELT REPLACEMENT AND TENSION ADJUSTMENT ..................67 HECKING AND OR REPLACING FUSES ................68 LECTRONIC CIRCUIT BOARD REPLACEMENT ..................69 EYBOARD DISPLAY REPLACEMENT ..................70 CCESS TO BACK OMPARTMENT ..................70 CCESS TO BOTTOM COMPARTMENT 7.10 ......................71...
Unocode 399 PLUS REFERENCE GUIDE This manual has been produced to serve as a guide for users of the UNOCODE 399 PLUS electronic key-cutting machine. Read it carefully; it is essential if you wish to operate your machine safely and efficiently.
If the key-cutting machine is used differently or for purposes different from those described in this manual, the customer will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen danger to the operator or any third parties may arise from incorrect use of the machine.
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Operating manual - English Unocode 399 PLUS Machine identification • The machine is provided with an identification label which includes the machine’s serial number (fig. 3). Fig. 3 (*) see chap.8 "DISPOSAL", page 76. Copyright Silca 2016...
Operating manual - English MACHINE DESCRIPTION UNOCODE 399 PLUS is an electronic machine operating on two axes (3rd axis optional) with controlled movement. Accurately studied, it adds a high degree of cutting precision to operating speed and ease of use.
The cutter motor is protected against overheating by a cut-out switch (located inside the motor) that will automatically stop the motor if it reaches a certain temperature. Should the switch activate: 1) turn the machine off and disconnect the power supply cable. 2) contact Silca’s Technical Assistance Dept. Copyright Silca 2016...
Unocode 399 PLUS Operating manual - English AIN WORKING PARTS Fig. 5 Copyright Silca 2016...
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Operating manual - English Unocode 399 PLUS Fig. 6 A - master switch A1 - power socket / fuse tray B - keyboard C - display D - clamp - cutter side E - clamp knob F - key gauge...
Unocode 399 PLUS Operating manual - English ECHNICAL Electricity supply: 230V-50Hz Nominal power: 230V: 1,1 Amp. 210 Watt cutter motor: single phase and speed cutter: hard metal Tool speed: 50Hz: 1700 rpm (+/- 10%) Movements: on 2 axes with ball screws activated by step motors, on rectified roller guides.
Operating manual - English Unocode 399 PLUS CCESSORIES PROVIDED UNOCODE 399 PLUS comes with a set of accessories for its operation and maintenance (tools, hex wrenches, fuses) supplied in a special tool kit comprising: tool kit 10 mm spanner D916657ZR...
ACKING The packing for UNOCODE 399 PLUS is designed to ensure safe transportation and to protect the machine and all its parts. It comprises a pallet base (b) to which the machine is attached, and a cardboard box as a cover (a).
ACHINE HANDLING When the UNOCODE 399 PLUS has been unpacked, place it directly on its workbench; this operation should be carried out by at least two people. Take care to lift the machine firmly holding the base, and no other part.
HECKING FOR DAMAGE UNOCODE 399 PLUS is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual. However, it is always advisable to check that the machine has not suffered any damage.
Operating manual - English Unocode 399 PLUS ESCRIPTION OF WORK STATION The machine needs only one operator, who has the following controls at his/her disposal (fig. 5, page 6): • master switch placed on the back of the machine •...
Unocode 399 PLUS Operating manual - English “SET UP” AND USE OF THE MACHINE SE OF THE CLAMP The four-sided clamp ensures excellent grip on the keys placed on their back or profile sides (fig. 12). • Keys with 1 or 2 cuts should be fitted mainly on the A and/or B side of the clamp.
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Operating manual - English Unocode 399 PLUS ATTENTION: the knob is gauged so that it do not exert too much pressure for closing (if pressure is too high it only idles), which would damage the key and the parts of the clamp (including the knob).
Unocode 399 PLUS Operating manual - English ITTING THE CLAMP TO THE MACHINE To remove the clamp unit: loosen the grub screw (D2) (fig. 17) and slide the clamp out of the dovetail guide. To install the clamp unit on the machine: slide the clamp into the dovetail guide, pushing it all the way in, then secure it by tightening the grub screw (D2).
Programs for Personal Computer eliminate manual procedures of certain functions, once the data has been transmitted to the machine it bypasses some of the operating guides screens. If UNOCODE 399 PLUS is used with a PC, exclude the manual mode pages when consulting the operator’s handbook.
Unocode 399 PLUS Operating manual - English RELIMINARY PERATIONS 1) place the key-cutting machine on the work top. 2) connect the power lead to the mains (cap.3.3, page 12). 3) make sure that the emergency button (N, fig. 5, page 6) is not turned on.
OPY BY The Copy by Data Card function is used to cut a key using the “original” parameters memorized by Silca or the operator (USER data card and CODEMAKER data card). Part of the machine memory is used for cutting angle storing data cards.
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Unocode 399 PLUS Operating manual - English • CODEMAKER data card: Data card customized by the user, created with the CODEMAKER function on the machine (see cap.5.6, page 36). • From the initial screen “Copy by data card” press F2 •...
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Side 1 / Side 2 Double asymmetrical cuts Fig. 23 (*) Adapter on certain data cards provided by Silca the parameter “Adapt: B...” indicates the type of accessory needed to cut a key. 3) Digit the cuts. In the cut entry field: The dots shown represent possible cuts.
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Unocode 399 PLUS Operating manual - English 5) Enter the quantity of keys to be cut (max.999) Accessory functions (chap.5.3.2, page 25) Press F4 to view all the functions number of pieces to cut Fig. 24 6) Press ENTER. Accessory functions (chap.5.3.2, page 25)
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Operating manual - English Unocode 399 PLUS 7) Press START. TO CUT ON BOTH SIDES: Turn the key and cut the second side if the key is symmetrical, as in this case. Press START. 8) Press STOP and remove the key.
Unocode 399 PLUS Operating manual - English 5.3.1 AVOURITE DATA ARDS Frequently used data cards (SILCA, USER or CODEMAKER data cards), saved in the Favourites menu (chap.5.3.2 "ACCESSORY FUNCTIONS FOR “COPY BY DATA CARD”", page 25). From the initial screen “Copy by data card”, press F4 to view the list of Favourite data cards.
Operating manual - English Unocode 399 PLUS 5.3.2 ACCESSORY FUNCTIONS FOR “COPY BY DATA CARD” a) Data Card Decoding FUNCTION NOT AVAILABLE ON THIS MACHINE b) Manual Adjustments • Press F2 to set manual adjustment to cutting depths and spaces.
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Unocode 399 PLUS Operating manual - English c) Save Data Cards in the Favourites menu Press F3 to save in the Favourites Menu: a SILCA data card a USER data card a CODEMAKER data card From the keyboard digit a number from 1 to 0 to assign a position to the data card to be saved.
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Operating manual - English Unocode 399 PLUS d) Data Card Parameters Function used to view the technical data relating to the data card. • Press F4. • Press F1. Key blank measurements * Cutting angle Key stop Symbols associated to cutting depths *...
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Unocode 399 PLUS Operating manual - English e) Copy SILCA Data Card in CODEMAKER Function used to copy a SILCA data card into CODEMAKER and edit some of the parameters. • Press F4. • Press F2. ATTENTION:not all SILCA data cards can be copied into CODEMAKER.
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When this cutting method is used a special angled cutter is needed. • Press F1 to view the type of cut set by Silca for the data card and the possible alternatives (if applicable). Edit the set type of cut with...
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Electric Contact FUNCTION NOT AVAILABLE ON THIS MACHINE h) Key Blank Measurement Function used to edit the key blank measurement. The key blank figure in the database refers to a key produced by Silca. Key Blank measurement Figura 27 1) Press F3 to vary the set measurement for the key blank to be cut.
Example: 1) Enter data card number 2) Press ENTER 3) Enter the cut 4) Press ENTER The Silca software calculates the validity of the data entered. If they are not congruous the following message will appear: NON-FEASIBLE COMBINATION This message is explained below.
5.4.2 IMITED ACCESS TO PROTECTED SYSTEMS Silca has limited access to some of the data in the Database in agreement with certain manufacturers. Limitations are applied to: DATA CARD, if the key-cutting card is protected, access is denied. To access protected data: a) apply to the manufacturer for authorization.
UEUE SING THE MACHINE WITH A The “Silca Code Program” is used to make various searches by cutting code and store them in a special job queue (or file). This special function is designed to assist operators who wish to work with a number of simultaneous searches.
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Operating manual - English “CUTTING METHOD” Accessory Function • Press F1 to view the CUTTING METHOD set by Silca for the data card involved. “KEY BLANK MEASUREMENT” Accessory Function • Press F3 to alter the setting for the measurement of the key blank to be cut.
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Operating manual - English Unocode 399 PLUS 5) Position the second side of the key to be cut. 6) Press START, the display will show: When the second side has been cut, the display will show: • Press STOP to finish the job.
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• Delete a data card (F3) • Copy a data card (F4 then F1) • Copy a SILCA data card (F4 then F2) NOTE: creating of new cards is allowed for two key types: SINGLE side DOUBLE SYMMETRICAL side • Creating new data Card...
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Operating manual - English Unocode 399 PLUS Step 3 • Insert the depth symbol (number or letter). Press ENTER. • Enter the depth measurement associated to the symbol. Press ENTER. Repeat the operation to the last depth. All measurements are expressed in hundredths of millimetres or inches, according to the setting in machine Options (chap.5.9, page 52)
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Unocode 399 PLUS Operating manual - English • Edit Data Card This function is used to edit a card previously created by CODEMAKER. • Select the data card from the list and press F2. • Follow the procedure described in “Create a new Data Card”...
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This function is used to copy an original SILCA data card and edit its parameters. • Press F4 then F2. • Enter the number of the SILCA data card to be copied. • Press ENTER. • Follow the procedure described in “Create a new data card”...
Unocode 399 PLUS Operating manual - English GAUGING The following components on the machine have a specific ‘self-setting’ procedure with the use of regulating templates (chap.1.5 "Accessories provided", page 9): CLAMPS CUTTERS ADAPTERS CUTTERS do not need an automatic calibration system.
4) Press ENTER, the display will show: 5) Make sure the U01W standard prismatic cutter is installed. ATTENTION:if the original Silca U01W cutter is replaced with one that is NOT original or has been sharpened, it will be necessary to repeat clamp calibration and also gauge all the optional cutters.
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Unocode 399 PLUS Operating manual - English 11) Enter the values for A and B, expressed in hundredths of a millimetre, into the special fields. Nota bene: values are accepted if they are the same or differ by +/- 40 hundredths of a millimetre from the theoretical value.
Adjust depth Y (-30 to +30 hundredths of a mm): Y positive value: raise the cut Y negative value: lower the cut ATTENTION:if the original Silca U01W cutter is replaced with one that is NOT original or has been sharpened, it will be necessary to repeat clamp calibration and also gauge all the optional cutters.
Lift and lower the protective shield checking that the ma- chine’s display indicates OFF (with shield raised) to ON (with shield lowered). Note: if the ON/OFF transition is not made, contact Silca’s Technical Assistance Dept. Jaw acknowledgement: operational only with electrically connected device.
In the case of the cutting side or reading lamp, the one in ques- tion will illuminate momentarily. Note: if this is not so, contact Silca’s Technical Assistance Dept. This test (Exit...) can be carried out only when an automatic feeder (or other optional component) is installed on the machine.
Unocode 399 PLUS Operating manual - English 5.8.7 MACHINE ZERO POINTS With the use of regulating templates (chap.1.5 "Accessories provided", page 9) the machine provides a ‘self-setting’ procedure. These procedures must be carefully carried out following the descriptions and illustrations indicated below.
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Operating manual - English Unocode 399 PLUS Press ENTER to continue, the display shows: Read the instructions on the display and fit the Z20 template into the cutter side of the clamp, with Stop 0 as the reference. Fig. 34 Lower the gauge and press ENTER to continue.
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Unocode 399 PLUS Operating manual - English Press START, the display will show: Press ENTER to confirm, only if the previous parameters were ON (***). Press STOP to cancel the operation and not confirm the adjustments made (if there is one value or more on OFF).
Operating manual - English Unocode 399 PLUS 5.8.8 PHOTOCELLS AND SENSORS REGULATION PRELIMINARY OPERATIONS 1) turn the machine off and unplug it from its power supply cable. 2) remove the back panel (chap.7.8). 3) loosen the (G1) and (G2) grub screws that secure the X axis photocell disk (fig. 36).
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Unocode 399 PLUS Operating manual - English Y axis photocell: • manually turn the Y axis disk (fig. 38) up until the display’s description changes from OFF to ON. • use the provided allen key to tighten the (G3) grub screw.
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Operating manual - English Unocode 399 PLUS Y axis sensor Figura 39 bottomview ATTENTION: if it is necessary to work close to this area with the machine turned on (e.g. to regulate the X axis sensor) take great care not to touch any components on the machine’s electronic boards as it is...
There are 4 machine option windows that are selected by pressing F4. ATTENTION: Hold down F4 to take the machine back to its initial state (with the original parameters set by Silca). Machine Parameters/Options that can be forced from the original factory setting:...
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Operating manual - English Unocode 399 PLUS Machine options [page 2/4] the display shows: Machine data Model: machine model. Serial No: the serial number corresponding to that on the ID plate located on the back of the machine. Keys cut: cutting completed.
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Unocode 399 PLUS Operating manual - English Machine options [page 4/4] The display shows: Clock management Date and time format: use the arrow keys (rh/lh) to select the DATE format (DD/ MM/YY by default, or MM/DD/YY or YY/MM/DD) and TIME format (0 - 24 by default or am - pm) required, then press ENTER to confirm.
Operating manual - English Unocode 399 PLUS 5.10 ENABLING From the screen, press MENU and/or F4 to enable the function. This display shows all the protected systems enabled and allows them to be protected again, if necessary. E.g.: In this case a single protected card has been previously enabled.
Unocode 399 PLUS Operating manual - English 5.11 ESSAGES 5.11.1 TTENTION MESSAGES Data card not available! • The entered data card number is not available in the machine’s data base. Non-feasible combination! • The entered cuts cannot be carried out (see chap.5.4, page 31).
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Resetting of original machine data Con- firm operation? No=STOP Yes=ENTER • This message appears if you wish to reset the machine on the initial settings, i.e. with the default parameters set up by Silca (see chap.5.9, page 52). Copyright Silca 2016...
Select menu 5.10 "ENABLING"and check that the Machine ID is different from 0. To set Machine ID ask for a Software update valid for your machine and install with the SILCA WinTransfer Program or SILCA Code Program. Copyright Silca 2016...
Operating manual - English Unocode 399 PLUS 5.11.3 LARM MESSAGES ALARM 2 TEMPERATURE ALARM Turn the machine off! • The electronic control board has exceeded the maximum permitted temperature. Check the cooling fan (SEE chap.7.1 "Trouble shooting", page 63). ALARM 3...
Unocode 399 PLUS Operating manual - English 5.11.4 CODEMAKER MESSAGES Key Blank dimension out of range! Limit values: • Appears when the depth value exceeds the key blank measurement assigned to the key. Cutting angle out of range! Limit values: •...
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Operating manual - English Unocode 399 PLUS • Appears when the cutting depth would not allow the cutter to move sideways. The cut depth exceeds the safety limit of the selected jaw side! See operating manual. • The depth exceeds the limits established for the clamp side in use.
Unocode 399 PLUS Operating manual - English CLEANING • keep the operational parts of the machine as clean as possible by brushing away the chippings in areas where they accumulate during cutting operations. • under no circumstances must compressed air be used to clear the work zone of chippings as this will blow them onto the moving parts.
Although the UNOCODE 399 PLUS key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear and electric/electronic parts (fuses, circuit boards, etc.) in the event of faulty operation.
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Unocode 399 PLUS Operating manual - English FAULT PROBABLE CAUSE The display shows the check that the fan on the back of the key-cutting machine is working: message: ‘TEMPERATURE Not working: a) fan faulty ALARM - turn the machine b) electronic control board faulty off’.
Unocode 399 PLUS Operating manual - English ELT REPLACEMENT AND TENSION ADJUSTMENT To replace the belt, proceed as follows: 1) turn the machine off and unplug it. 2) remove the back panel (chap.7.8, page 70). 3) remove the bottom panel (chap., page 70).
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Fuses must always be replaced with the same amperage and type (rapid or delayed), as indicated in this manual. There are 6 fuses in the UNOCODE 399 PLUS. 2 fuses: 4 Amps rapid (230V) •...
Unocode 399 PLUS Operating manual - English LECTRONIC CIRCUIT BOARD REPLACEMENT Proceed as follows: 1) turn the machine off and unplug it from its power supply cable. 2) remove the bottom panel (ch., page 70). 3) disconnect all cable connectors from the electronic circuit board (fig. 50).
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Operating manual - English Unocode 399 PLUS EYBOARD DISPLAY REPLACEMENT 1) turn the machine off and unplug it from its power supply ca- ble. 2) loosen the 4 screws (W4) and remove the support (W3). 3) remove the display’s support, by unscrewing the 2 (B1) fixing screws (fig.
Unocode 399 PLUS Operating manual - English CCESS TO BACK OMPARTMENT To gain access to the back compartment, proceed as follows: 1) turn the machine off and unplug it from its power supply cable. 2) remove the vacuum system’s connector (U2) (fig. 7.9).
Operating manual - English Unocode 399 PLUS 7.10 ENSOR REPLACEMENT AXIS SENSOR REPLACEMENT 1) turn the machine off and unplug it from its power supply cable. 2) remove the bottom panel (chap. "To gain access to the bottom compartment, proceed as follows:").
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Unocode 399 PLUS Operating manual - English AXIS SENSOR REPLACEMENT 1) turn the machine off and unplug it from its power supply cable. 2) raise the protective shield. 3) disconnect the (J1) Y axis cable from the carriage (fig. ).
Operating manual - English Unocode 399 PLUS 7.11 HOTOCELL REPLACEMENT EPLACING THE AXIS PHOTOCELL 1) turn the machine off and unplug it from its power supply cable. 2) remove the back panel (chap.7.8 "Access to back Compartment"). 3) unscrew the 2 (G) screws that secure the photocell card and remove.
Unocode 399 PLUS Operating manual - English 7.12 ATTERY REPLACEMENT Replacing the battery is a simple operation but must be carried out with care. 1) Disconnect the power lead from the key-cutting machine. 2) Gain access to the bottom compartment.
- continue with the gauging of remaining jaws used. At this point the machine is set up and ready for operation. • SILCA update for the program or machine data 1) Install the WinTransfer Program update on your personal computer, following the instructions in the program.
Unocode 399 PLUS Operating manual - English DISPOSAL For correct disposal please refer to current standards. INFORMATION FOR USERS OF PROFESSIONAL EQUIPMENT From "Actuation of Directive 2012/19/EU regarding Waste Electricaland Electronic Equipment (WEEE)" The symbol of a crossed waste bin found on equipment or its packing indicates that at the end of the product’s useful life it must be collected separately from other waste so that it can be properly treated...
Unocode 399 PLUS ASSISTANCE Silca provides full service to purchasers of the UNOCODE 399 PLUS key-cutting machine. To ensure complete safety to the operator and machine, any job not specified in this manual should only be carried out by the manufacturer or recommended Silca Service Centres.
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Operating manual - English UNOCODE 399 PLUS ELETTROVALVOLA ASPIRAZIONE 24V/1.5A SUCTION SOLENOID VALVE ELECTROVANNE ASPIRATION ELECTROVALVULA ASPIRADOR ELECTROVENTIL SPANEABSAUGANLAGE NOT ENABLE ON THIS MACHINE CONTATTO ELETTRICO CHIAVE ELECTRIC CONTACT INPKEY CONTACT ELECTRIQUE CONTACTO ELETRICO ELEKTRISCH KONTAKT MICROINTERRUTTORE CARTER (IN7) MICROSWITCH SHIELD...
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Operating manual - English UNOCODE 399 PLUS OUTPUT 2 BLACK KEY GUIDE PLATE ADVANCEMENT SOLENOID VALVE AUXILIARY OUTPUT 1 BLACK KEY GUIDE PLATE BACK SOLENOID VALVE OUTPUT 4 BLACK KEY EJECTOR GUIDE PLATE CYLINDER SOLENOID VALVE OUTPUT 1 BLACK CLAMP OPEN/CLOSE SOLENOID VALVE POS.
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Operating manual - English UNOCODE 399 PLUS PENUMATIC DIAGRAMS Copyright Silca 2016 Appendix - VIII...
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Operating manual - English UNOCODE 399 PLUS CLAMP PNEUMATIC DIAGRAM AIR INLET Air inlet at 5/6 atm KEY SORTER PNEUMATIC DIAGRAM Aitr inlet at 5/6 atm Copyright Silca 2016 Appendix - IX...
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European Union DIRECTIVE 2006/95/CE (Low Voltage) and with the EN 60950 – 1 EN 60825 – 1 Standards Claudio Tomasella of the Silca S.p.A. Research & Development Division is authorized to create a Technical File. General Manager Basic Production Center...
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Phone: +39 0438 9136 Fax +39 0438 913800 E-mail: silca@silca.it www.silca.biz India United Kingdom MINDA SILCA Engineering Ltd. SILCA Ltd. Plot no.37, Toy City, Unit 6 Lloyds Court - Manor Royal GREATER NOIDA (U.P.) - 201308 CRAWLEY RH10 9QU Phone: +91 9871397630/31...
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