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Table of Contents
Related Manuals for Silca REKORD
Summary of Contents for Silca REKORD
- Page 1 Operating manual vers. D433453XA ®...
- Page 2 This manual has been drawn up by SILCA S.p.A. All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the written permission of SILCA S.p.A. Edition: september 2009 Printed in Vittorio Veneto by SILCA S.p.A.
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Page 3: Table Of Contents
INDEX TRASPORT .....................5 Packing ....................5 Transport ....................5 Unpacking .....................5 Handling the machine ................5 WORKING PART ....................6 MACHINE DESCRIPTION ................7 Technical Data ..................8 Electric circuit ..................9 ACCESSORIES PROVIDED .................10 MACHINE INSTALLATION and PREPARATION ........11 Checking for damage .................11 Environmental conditions ..............11 Positioning .. - Page 5 REKORD GUIDE TO THE MANUAL This manual has been produced to serve a s a guide for users of the REKORD key-cutting machin e. Read it carefully; it is essential if you wish to operate your machine safely and efficiently.
- Page 6 The a doption o f g eneral safety precautions (wearing pro tective gog gles) an d observatio n of the instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate. The REKORD key-cutting mach ine is designed with features which make it completely safe in all its parts.
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Page 7: Trasport
Packing The REKORD is packed in a strong cardboard box, the dimensions of which are shown in fig. 3, sufficiently robust to be used for storing the machine for long periods. Inside the box the machine is enclosed in two expanded polymer shells. The shells and cardboard box ensure safe transportation and protect the machine and all its parts. -
Page 8: Working Part
M - top cover N - motor on switch O - main switch P - brush Q - protective pad R - clamp carriage motor fuses V - supply socket W - protective belt cover Copyright Silca 2 007... -
Page 9: Machine Description
Operating manual - English REKORD MACHINE DESCRIPTION REKORD is a professional cutting machine for flat ke ys used with cylinder, car locks and cruciform keys. The main parts of the machine are described below: Main switch The ke y-cutting machine is co nnected to a pow er supply so cket provided wit h a differentia l switch. -
Page 10: Technical Data
SONOROUS PRESSURE: Leq. = 82.5 dB (brass keys) SONOROUS PRESSURE: Leq. = 87.5 dB (iron keys) Note: the equivalent sonorous pressure for the iron keys during the normal use (around 50 keys a day) it is inferior to 85 dB. WEIGHT: 19 kg. Copyright Silca 2 007... -
Page 11: Electric Circuit
1620 rpm, consumes approximately 0.18 Kw, absorption 2A (230V-60Hz) 1620 rpm, consumes approximately 0.18 kw, absorption 4,6A (120V-60Hz) The main parts of the electric circuit on the REKORD are listed below: 1) Main plug with fuses 2) Safety main switch 3) Illuminated switch 4) Motor: 230V a.c. -
Page 12: Accessories Provided
Operating manual - English ACCESSORIES PROVIDED To ensure trouble-free working with the REKORD, it is advisable to always have certain spare parts on hand. It is advisable to always have a tool box containing: tools, cutting tools, brushes, belts and small replacement parts. -
Page 13: Machine Installation And Preparation
However, some checks and preparation for use need to be carried out by the operator. Checking for damage The REKORD ke y-cutting ma chine is solid and compact an d w ill not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual. -
Page 14: Removing The Blocks
Remove the 2 blocks: on the carriage movement and between cutter and jaw (fig. 7). Fig. 7 Separate parts The separately pa cked pa rts must b e installed on th REKORD ke y-cutting machine by the purchaser, as follows: Connection wire Connect the key-cutting machine p ower cable to the electricity mains (fig. -
Page 15: Description Of Work Station
Carriage release lever (B) Gauge knob (G). Fig. 10 Graphics THE USE OF PROTECTIVE GOGGLES IS COMPULSORY ATTENTION DANGEROUS MOBILE PARTS Place the adhesive label “Dangerous mobile parts” (ch .4, p age 10 ) as shown. Copyright Silca 2 007... -
Page 16: Machine Regulation And Utilization
The REKORD key-cutting machine requires two types of calibration: axis and depth. Axis calibration: Axis calibration is regulation of the space between the stop and the cuts (fig. 11). The axis setting for the REKORD is fixed and is established on assembly in our workshops cutting space... - Page 17 Operating manual - English REKORD 0,1 mm 0,025 mm Fig. 12 Copyright Silca 2 007...
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Page 18: Key Cutting
(H); 2) secure the keys by closing the clamps with the knobs (F). Fig. 13 SOFER Version Copyright Silca 2 007... - Page 19 4) Turn off the machine with main witch (O) before removing the duplicated key. 5) Remove the keys from the clamps. 6) Turn on the machine with switch (O) and smooth off the key edges by means of the brush (P). key blank original key Fig. 14 Copyright Silca 2 007...
- Page 20 REKORD Operating manual - English Using the accessories The accessories provided with the REKORD to assist key-cutting are: pins bars. Using the pins The pins must be inserted between the bottom of the jaw and the back of the key for keys with narrow stems, and their purpose is to ensure that the key protrudes sufficiently to be cut properly (fig.
- Page 21 The bars provided are used for cutting pin keys and as a tip rest for locking keys with no stop (fig. 16). Cutting pin keys using bars The pin keys (90°) can be cut with the REKORD clamps and the aid of the bars. Positioning pin keys: 1) Leave the gauges in the idle position.
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Page 22: Maintenance
Although the REKORD key-cutting machin e does not r equire special maintenance, it is advisabl e to check and, if necessary, replace the parts subject to wear, such as: the belt, cutting tool, brush, tracer point. -
Page 23: Replacing The Brush
6) Raise the motor and remove the worn belt. 7) Fit the new belt. 8) Replace the motor in its previous position. 9) Tighten the 4 screws. 10) Replace the belt cover 11) Replace the brush 12) Replace the top cover Fig. 21 Copyright Silca 2 007... -
Page 24: Replacing The Tracer Point
6) Fit the new tracer point and screw down to the end of run. 7) Tighten the grub screw (J). 8) Tighten the screw (K1). 9) Re-set the machine as described in chap. 6, page 14. Fig. 24 Fig. 25 Copyright Silca 2 007... -
Page 25: Regulating Carriage Depth
REKORD Regulating carriage depth The carriage on the REKORD can be regulated to protect the clamps from coming into contact with the tracer point or cutting tool. ATTENTION: the play between cutting tool/tracer point and clamps must be 0.1 mm. -
Page 26: Access To The Lower Part
4) Fit the new main switch. 5) Reconnect the 4 connectors (Y1). 6) Replace the bottom grate and secure with the screws (Y) (fig. 28). 7) Turn the machine back into place on the work bench. Fig. 29 Copyright Silca 2 007... -
Page 27: Replacing Motor/Condenser
10) Replace the bottom grate and secure with the screws (Y) (fig. 28). 11) Place the machine in position on the work bench. 12) Replace the top cover and secure with the 3 screws (M1). 13) Replace the protective pads (Q). Fig. 32 Fig. 33 Copyright Silca 2 007... -
Page 28: Replacing Lamp Feed (Transformer)
9) Connect the 2 connectors in the low voltage supply outlet seat and secure with the 2 screws (Q1). 10) Replace the bottom grate and secure with the screws (Y) (fig. 28). 11) Place the machine in position on the work bench. Copyright Silca 2 007... -
Page 29: Replacing Motor Start Switch
4) Fit the new switch in its seat and reconnect the 4 connectors (S2) paying special attention to their position. 5) Replace the bottom grate and secure with the screws (Y) (fig. 28). 6) Place the machine upright on the work bench. Fig. 39 Copyright Silca 2 007... -
Page 30: Disposing Of Machine
• For informatio n about the collection sys tem for su ch applianc es please c ontact SILCA S.p.A. or another subject registered in the various National Rolls for other countries in the European Union. Household waste (or of similar origin) can be included in the separate collection system for urban waste. -
Page 31: Assistance
REKORD ASSISTANCE Silca provides full assistance to purchasers of the REKORD key-cutting machine. To ensure complete safety for the operator, any job not specified in this manual should be carried out by the manufacturer or in the special Service Centres recommended by Silca. - Page 32 | 07 | European Union DIRECTIVE 2006/95/CE (Low Voltage ) and with the EN 60950 – 1 : 2006 Standards Claudio Tomasella of the Silca S.p.A. Research & Development Division is authorized to create a Technical File. General Manager Basic Production Center...
- Page 33 Hong Kong plc@plc.com.hk 23 Man Lock Street +36-1-3290692 Kaba Elzett Megyeri út 51 Budapest 1044 +36-1-3501011 Hungary info@elzett.hu Minda Silca Engineering +91-987-397630 +91-120-2351301 Plot No. 37, Toy City Greater Noida 201308 India Ltd. +91-987-397631 info@mindasilca.in No.73 Stakhr. St - Emam +98-216-735649 Klidavarshayan Co.
- Page 34 Arabia +381-11-3290017 Silkon D.O.O. 29, Novembra 70 Belgrade 11000 +381-11-2080200 Serbia silkon@ptt.yu 21 Toh Guan Rd. East +65-6316-4470 Silca Soxxi Pte. Ltd. Singapore 608609 +65-6316-8100 Singapore #01-12 Toh Guan Centre info@silca.sg +421-2-6252-0032 +421-2-6252-0034 H&B Slovakia s.r.o. Ovsistske Nam. 1 Bratislava...
- Page 35 SILCA S.p.A. Via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) Tel. 0438 9136 Fax 0438 913800 E-mail: silca@silca.it www.silca.biz Members of the Kaba Group...
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