Electromechanical Steering Box Up To Model Year 2008 - Volkswagen Jetta 2005 Workshop Manual

4 Electromechanical steering box up to
model year 2008
4.1 Assembly overview - electromechanical steering box, left-hand drive vehi‐
cle (2nd generation) up to model year 2008
Note
There are no 2nd generation steering boxes available as spare parts.
♦
If the steering box has to be replaced, a new 3rd generation steering box will have to be fitted.
♦
In addition, the electrical wiring harness from the E-box to the steering box will then also have to be renewed.
♦
This is included with the order for the new steering box via the ⇒ Electronic parts catalogue„ETKA" .
The electrical wiring harness will be delivered with the cable for the service interval display.
♦
In vehicles without a service interval display, the unused 3-pin connector must be sealed by a flat contact
♦
housing with connector position assurance -1J0 973 803- ⇒ Electronic parts catalogue„ETKA" .
1 - Universal joint
2 - Hexagon bolt
❑ 30 Nm
❑ Always renew after re‐
moving.
3 - Wiring
4 - Power steering box
❑ With power steering
control unit -J500-
❑ With electromechanical
power steering motor -
V187-
❑ With steering torque
sender -G269-
❑ Can be checked using
guided fault finding in
the vehicle diagnosis,
testing and information
system -VAS 5051B-
❑ Removing and installing
⇒ page 328 .
❑ Observe notes
⇒ page 325 .
5 - Wheel bearing housing
6 - Nut
❑ M12 x 1.5
❑ 20 Nm + 90° further
❑ Self-locking
❑ Always renew after re‐
moving.
7 - Subframe with brackets
8 - Bolt
❑ 50 Nm + 90° further
Golf Variant 2007 ➤ , Jetta 2005 ➤
Running gear, axles, steering - Edition 07.2010

4. Electromechanical steering box up to model year 2008

325