Volkswagen Jetta 2005 Workshop Manual page 109

Running gear, axles, steering
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11 - Clamp
❑ Always renew after removing.
❑ Tightening
⇒ page 106
12 - Drive shaft
13 - Intermediate shaft
❑ Right side of vehicle:
❑ Removing and installing
❑ Repairing
⇒ page 107
14 - Cover
❑ Always renew after removing.
❑ Always renew
❑ Pressing off
⇒ page 104
15 - Retaining ring
❑ Remove and install with circlip pliers -VW 161 A-
16 - Seal
❑ Adhesive surface on constant velocity joint must be free of oil and grease!
17 - Inner constant velocity joint
❑ Renew only as complete unit
❑ Pressing off
⇒ page 104
❑ Pressing on
⇒ page 105
❑ Checking
⇒ page 97
18 - Cap
❑ Drive off carefully with drift
❑ Coat sealing surface with D 454 300 A2 before installing constant velocity joint
❑ Adhesive surface must be free of oil and grease!
19 - Locking plate
❑ Always renew after removing.
20 - Multi-point socket head bolt
❑ Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque
M8 bolt: 40 Nm
M10 bolt: 70 Nm
❑ Always renew bolts after removing
21 - Clamp
❑ Always renew after removing.
❑ Tightening
⇒ page 106
22 - Bolt
❑ 20 Nm
23 - Countersunk head bolt
❑ Initially tighten to 5 Nm and then to 35 Nm
❑ Qty. 3
24 - Mounting bracket
25 - Mounting
❑ Pressing off on
⇒ page 107
Running gear, axles, steering - Edition 07.2010
⇒ page 85
.
9. Assembly overview: drive shaft with VL107 constant velocity joint (bolt-on)
Golf Variant 2007 ➤ , Jetta 2005 ➤
101

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