Tilt Piston Removal - Evinrude E-TEC E115DPLSCR Service Manual

TRIM AND TILT
SERVICING – THREE PISTON SYSTEM
Remove the manifold. Remove five O-rings from
cylinder body. Check machined surfaces for nicks
and scratches.

Tilt Piston Removal

Use Tilt Cylinder End Cap Remover/Installer,
P/N 326485, or Universal Spanner Wrench,
P/N 912084, and a breaker bar, to unscrew the tilt
rod end cap.
Drain the fluid from above the piston.
380
Slowly pull the piston out with a rag wrapped
around the rod and the top of the cylinder. Drain
the remaining fluid from the cylinder.
41799
Inspect the bore of the tilt cylinder for excessive
scoring. If the bore of the tilt cylinder is scored or
damaged, the hydraulic assembly must be
replaced.
41788
Clamp the rod eye tightly in a soft jaw vise.
Remove the nut from the piston end of the rod.
1
41789
1. End cap
41765
41767
41781