Evinrude E-tec 2011 Series Product Service Update
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Evinrude E-tec 2011 Series Product Service Update

Evinrude E-tec 2011 Series Product Service Update

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  • Page 3 † Oetiker is a registered trademark of Hans Oetiker AG Maschinen The following trademarks are the property of BRP US Inc. or its affiliates: ® ® ® ® S.A.F.E. Evinrude E-TEC Evinrude / Johnson XD30™ Outboard Oil ® ® ®...

  • Page 4: Table Of Contents

    GEARCASE ..................... 38 EVINRUDE DIAGNOSTICS SOFTWARE ....... . .39 IMPROVEMENTS AND CHANGES .
  • Page 5 2011 EVINRUDE E-TEC GEARCASE APPLICATION CHART ........

  • Page 7: General Information

    GENERAL INFORMATION...

  • Page 8: Contact Information

    Parts & Accessories Support CONTACT INFORMATION North American dealers may call 1-800-888-4662 for technical Dealers outside of North America should contact their regional assistance with parts and accessories. office. Refer to Dealers – Outside North America (BRP Interna- • Select option 3 for ordering assistance, pricing, and back order tional Offices) on p.
  • Page 9 AFTER SALES SUPPORT Dealers – Outside North America FRANCE Bombardier Recreational Products France (BRP International Offices) Les Jardins de la Duranne Bâtiment C 510 rue René Descartes AUSTRALIA F - 13857, Aix en Provence France Bombardier Recreational Products Australia Pty Limited Phone: +33 4 42 94 25 00 56 Canterbury Road Bankstown 2200...

  • Page 10: Warranty Information - North America

    Prior Authorization Required for Parts and Accessories Warranty NORTH AMERICA If a replacement part or a dealer-rebuild fails, contact Evinrude/Johnson After Sales Support. Dealers are not authorized North American dealers should use the following information. to rebuild assemblies without prior authorization. Warranty Allowance Claims...

  • Page 11: Warranty Information - Outside Of North America

    OUTSIDE OF NORTH AMERICA A Predelivery Checklist is now included in the shipping crate (owner’s package) of all Evinrude E-TEC outboards. A pack of ten Dealers outside of North America should contact their regional (10) predelivery checklist forms, P/N 5008381, is available through office for processing of warranty allowance claims, or returning Evinrude/Johnson Genuine Parts.

  • Page 12: Field Service And Training

    Training FIELD SERVICE AND TRAINING Schedule training online (www.DealerPort.com). For questions Dealers outside of North America should contact their regional contact the Technical Training Center. office. Refer to Dealers – Outside North America (BRP Interna- Training courses are offered at the following locations: tional Offices) on p.

  • Page 13: Technical Publications

    IMPORTANT: The 2011 Special Tool Guide, P/N 5008526, con- Certification on p. 10. tains tools for current Evinrude E-TEC product only. Dealers should • When returning to the Outboard Certification Course, technicians retain a copy of the 2010 Special Tools Guide, P/N 5007858, or a...
  • Page 14 NOTES – GENERAL INFORMATION...

  • Page 15: 2011 Product Improvements

    2011 PRODUCT IMPROVEMENTS...

  • Page 16: Hp Inline Models

    1. Engine management software version and revision Engine Wiring Harness Change 15 – 30 HP Models Evinrude E-TEC 15 – 30 HP (C, H, R, and S-suffix) model outboards have a new engine wiring harness to support changes to the Touch Troll and neutral switches.
  • Page 17 2011 PRODUCT IMPROVEMENTS New Flywheel Torque Specification 15 – 30 HP Models When servicing flywheels on Evinrude E-TEC 15 – 30 HP outboards, torque the flywheel nut to 66 to 70 ft. lbs (90 to 95 N·m). IMPORTANT: Torque the flywheel using the correct flywheel holder. To prevent damage to the crankcase or the cylinder block, DO NOT allow the flywheel holder to rest against the mounting boss for the recoil starter.
  • Page 18 1. Vent Electric Starter Motor Change 40 – 65 HP Models The electric starter motor used on Evinrude E-TEC 40 – 65 HP models has been changed. The starter features a new nut and spring to retain the drive gear. Previously, the drive gear was retained with a clip, spring and spacers.
  • Page 19 2011 PRODUCT IMPROVEMENTS Throttle Body Assembly 40 – 65 HP Models A new throttle body assembly is used on all 40 – 65 HP models. The throttle body assembly features a nickel-plated throttle valve, which improves corrosion resistance and durability. The new throttle valve is silver in color, while the previous throttle valve was gold in color.

  • Page 20: Hp 60°/90° V4/V6 Models

    115 – 300 HP 60°/90° V4/V6 MODELS Lower Engine Covers 115 – 200 HP 60° Models Lower engine covers for 115 – 200 HP 60° models have been changed. The lower engine covers feature a new fastener insert that reduces the risk of crack- ing the lower engine covers during removal and installation.
  • Page 21 2011 PRODUCT IMPROVEMENTS Oil Recirculation System Hoses 200 – 300 HP 90° V6 Models Oil recirculation hoses on all 200 – 300 HP 90° V6 models have been changed from black rubber to the blue hose used for oil distribution. This change provides a common service part (P/N 778708) for the oil distribution and recirculation hose for these models.
  • Page 22 Shift Switch 200 – 300 HP 90° V6 Models Shift switch, P/N 586861, has been relocated from the shift linkage to the cylin- der and crankcase. This change improves the operation of the shift switch. A new EMM and engine management software allow the shift switch to perform the following functions: •...
  • Page 23 2011 PRODUCT IMPROVEMENTS Powerhead Change 200 – 300 HP 90° V6 Models The following changes have been made to improve powerhead durability: • Piston splash port and dome have been redesigned to improve durability of the piston. • Piston ring locating pins have been changed to reduce locating pin migration. •...
  • Page 24 Refer to the appropriate Service Manual for installation instructions. Exhaust grommet, P/N 5008518 services all 2005 and newer 115 – 300 HP Evinrude E-TEC models. 1. Strengthening ribs Fuel Hoses – All Models New and revised U.S.

  • Page 25: Service Information

    SERVICE INFORMATION...

  • Page 26: Hp Models

    HOT CHK functions. Typical SystemCheck Gauges 1. LOW OIL warning Engine Overheat Damage If a customer reports a loss of performance, use Evinrude Diagnostics software to check for the following: • Code 31; Engine temperature over range • Code 40; Engine temperature above range – Low speed •...
  • Page 27 SERVICE INFORMATION Water Pump Impeller Kit, P/N 5008185 Water Pump Impeller Kit, P/N 5008185, is included with Water Pump Repair Kit, P/N 5008191, for service of 15 – 30 HP models. The water pump impeller kit contains a new pressure relief valve spring, P/N 355169, and a new thermostat spring, P/N 355209.

  • Page 28: Hp (1.3L) Models

    75 – 90 HP (1.3L) MODELS Installation of Oil Pump Assembly The problem: After installing a replacement oil pump assembly, the LOW OIL warning light remains on even though the oil tank is full. The cause: Incorrect installation can result in the low oil switch being held “ON” by the oil pick up assembly.

  • Page 29: Hp 60°/90° V4/V6 Models

    A blocked exhaust back pressure fitting can result in difficult starting or other run quality symptoms. Use the Data Log feature of Evinrude Diagnostic software to monitor the exhaust back pressure on an engine that is difficult to start, or runs poorly.

  • Page 30: Hp 90° V6 Models

    200 – 300 HP 90° V6 MODELS Ordering Replacement Gearcases The L2-Type gearcase with the .58 (1.71:1) gear ratio is no longer available. Use an M2-Type gearcase with the .54 (1.85:1) gear ratio if replacement is needed. Because a gearcase conversion kit is required, existing part numbers do not supersede.

  • Page 31: Maintenance

    MAINTENANCE Maintenance Recommendations – 26 Point Inspection Checklist Use the 26 Point Inspection Checklist to explain required service for the Evinrude E-TEC 300 hour/3 year service, and to help “sell” a maintenance plan to your customer. The parts department can use the checklist to stock service supplies. Service technicians can use the checklist to check off service items as they are completed.

  • Page 32: Electrical System

    The Service Teams are frequently asked if it is permissible to substitute spark plugs. the answer is NO, unless there is an APPROVED substitution. At this time, the only approved substitution is 2005 – 2006 Evinrude E-TEC 200 – 250 HP 90° V6 (3.3 L) models.
  • Page 33 SERVICE INFORMATION Voltage Drop Test V – A voltage drop test is an effective and easy to perform electrical test. The pur- pose of this test is to make sure the load in the circuit consumes the maximum amount of voltage. An excessive voltage drop in a circuit will result in the load not performing at its maximum potential.
  • Page 34 The black wire of the ignition coil connector provides continuity to ground. • The secondary spark plug lead provides continuity. Refer to Ignition Output Tests in the appropriate service manual for other igni- tion system test procedures. Evinrude E-TEC IDI 1. Fast rise time 2. Long spark duration...

  • Page 35: Fuel System

    SERVICE INFORMATION FUEL SYSTEM Injector Coefficient Database Dealers can now download the coefficient files for new service fuel injectors from a database available on the internet. This process eliminates the need for a 3.5 inch floppy drive on the service laptop computer and the problems created when the disk is packaged with a service fuel injector is damaged.
  • Page 36 Fuel Issues Reports received by the After Sales Department indicate fuel related problems persist in areas where alcohol extended fuels are used. These problems include: • Excessive alcohol content in fuel • Water or other contaminants in the fuel tank •...

  • Page 37: Oiling System

    Code 36; Rear Oil Injection Pump Circuit OPEN Code 36 is a new service code for Evinrude E-TEC 250 – 300 HP 90° V6 (3.4L) models with the new rear oil pump. The rear oil pump is powered by the 12 V electrical circuit.

  • Page 38: Cooling System

    COOLING SYSTEM Gearcase Flushing Adapter Cover auxiliary water inlet holes on the gearcase when a gearcase flushing adapter is used to flush the outboard. If auxiliary water inlet holes on the gear- case are not covered, water can drain from them, resulting in engine overheat. To insure enough water travels to the powerhead from the water intakes, tempo- rarily cover auxiliary water inlets as follows: 15 –...

  • Page 39: Trim And Tilt

    SERVICE INFORMATION TRIM AND TILT Single Piston Hydraulic Trim and Tilt Assemblies Identification Dealers must correctly identify single piston hydraulic trim and tilt assemblies to order the correct service parts. The single piston hydraulic trim and tilt assembly is used on 75–90 HP (20 inch) models in 2005 and on 115–130 HP V4 (20 inch) models in 2007.

  • Page 40: Gearcase

    GEARCASE Exhaust Housing to Gearcase Alignment Pins Current production M2-Type gearcases are fitted with exhaust housing to gear- case alignment pins, P/N 350943. If installing a replacement M2-Type gearcase on a 2008 or older engine, inspect the exhaust housing. Make sure it is machined to accept the exhaust housing to gearcase alignment pins.

  • Page 41: Evinrude Diagnostics Software

    EVINRUDE DIAGNOSTICS SOFTWARE...

  • Page 42: Improvements And Changes

    IMPROVEMENTS AND CHANGES New Software Version 5.1 Evinrude Diagnostics software is a Windows based diagnostic tool developed for Evinrude E-TEC outboards. The latest version will communicate with DI engines back to 1997. Model year changes require the release of new software versions. Version 5.1 is required for model year 2012 and older.

  • Page 43: Evinrude Diagnostics Software

    • After the Initial Setup is complete, the program will check for a prior version of Evinrude Diagnostics registration. If prior version registration information is found, Evinrude Diagnostics version 5.1 will automatically use the existing reg- istration information. • If a prior version is not found, the user MUST complete the registration, Enter your dealer number, dealership name, address and country.
  • Page 44 NOTES – EVINRUDE DIAGNOSTICS SOFTWARE...

  • Page 45: Evinrude Icon Remote Control System

    EVINRUDE ICON REMOTE CONTROL SYSTEM...

  • Page 46: Icon Kits

    ICON Rigging Kit ICON Conversion Kits ICON Conversion Kits add digital electronic shift and throttle control to 2008 and newer Evinrude E-TEC 150 – 300 HP models. To add digital electronic shift and throttle control to an Evinrude E-TEC outboard, order: •...

  • Page 47: Icon Rigging Kit Selection Chart

    EVINRUDE ICON REMOTE CONTROL SYSTEM ICON RIGGING KIT SELECTION CHART Step 1: Select number of engines. Concealed Single Lever Step 2: Select appropriate remote control. Dual Lever Binnacle Mount Side Mount Binnacle Mount Step 3: Order P/N for main or single station...
  • Page 48 Concealed Step 4 (optional): Order P/N for Side Mount Rigging Kit Rigging Kit Rigging Kit Rigging Kit Rigging Kit second station rigging kit. Rigging Kit P/N 764981 P/N 764983 P/N 764985 P/N 764987 P/N 764989 Not Available Second Station Rigging Kits Include: ICON Remote Control, P/N –...

  • Page 49: Icon Installation Tips

    EVINRUDE ICON REMOTE CONTROL SYSTEM ICON INSTALLATION TIPS Buss Cable Issues Incorrect alignment and assembly of ICON buss cables can result in a non-func- tional ICON network. Use the following information to avoid network communica- tion issues. Assemble connectors dry. Do NOT use Electrical Grease on this style connector.
  • Page 50 200 HP 60° V6, Code 152; Shift Actuator Motion Fault occurs when the engine is shifted into forward gear, due to incorrect shift actuator calibration. The fix: Use Evinrude Diagnostic software (version 4.0 or higher) to verify shift actuator calibration. Refer to the installation instructions provided with the con- version kit.
  • Page 51 EVINRUDE ICON REMOTE CONTROL SYSTEM ICON Conversion Kit Installation 200 – 300 HP 90° V6 Models When installing an ICON conversion kit on 2011 and newer 200 – 300 HP 90° V6 models the shift switch must be removed. Install protective cover, P/N 586821, on shift switch connector of the engine harness.

  • Page 52: Icon Service Tips

    The ICON Troubleshooting Guide contains installation tips to help avoid com- mon problems. Simple, effective troubleshooting flow charts are also included to help dealers efficiently troubleshoot and make repairs to an ICON network. Additional copies may be ordered from Evinrude/Johnson Genuine Parts and Accessories. ICON Troubleshooting Guide...

  • Page 53: Battery Voltage

    Battery voltage of 13.25 VDC or higher is required for stable ICON network oper- ation. Inconsistent voltage on the ICON network can effect operation. Use Evinrude Diagnostics software “Monitor” screen or a NMEA 2000 gauge (I-Command or ICON) to monitor voltage. Perform the following steps if ICON network voltage is below 13.25 VDC.
  • Page 54 Failed 3 Amp Fuse (Master Power/Key Switch) A failed 3 amp fuse for the master power/key switch is normally caused by one of the following: • Failed or damaged master power/key switch • Damaged master power/key switch wire harness 3 Amp Fuse •...

  • Page 55: I-Command

    I-COMMAND...

  • Page 56: I-Command Information

    Engine Instance (Transom Position) Information number MUST match the engine instance number. Engine / Device Association Port Starboard Port Center Starboard Center Center Number of Outboards Instance Numbers Use Evinrude Diagnostics software to confirm engine instance, or transom posi- tion.
  • Page 57 I-Command Water Pressure Sensor Kit, P/N 5008300 Use this kit to provide water pressure data to I-Command or other instruments on a NMEA 2000 network. Install this kit on Evinrude E-TEC 115 – 300 HP out- boards only. The water pressure sensor used in this kit is capable of providing water pressure readings from 0 to 30 psi (0 to 206 kPA).
  • Page 58 Instruments with an accu- date code 089/06 are suspect. mulation of internal moisture should be replaced. NMEA 2000 Lowrance † depth-finders and GPS All Evinrude E-TEC 115–250 HP out- units can interfere with engine management mod- Evinrude E-TEC CAN- 2006-04(S)

  • Page 59: Parts And Accessories

    PARTS AND ACCESSORIES...

  • Page 60: P&A Information

    P&A INFORMATION Tiller Handle Kits Evinrude E-TEC 15 – 30 HP Models Tiller Handle Kits for 15 – 30 HP models are available as follows: Color Blue White Note Model Year 2009–2010 5007834 not available 5-pin electrical connector 2011 & newer...
  • Page 61 PARTS AND ACCESSORIES Propeller Shaft Failures Propeller shaft failures can occur when incorrect propeller hardware is installed. The thrust bushing provided with some competitor’s propeller and removable hub kits may be significantly thinner than the thrust bushing provided with BRP propeller kits.
  • Page 62 NOTES – PARTS AND ACCESSORIES...

  • Page 63: Service Tools

    SERVICE TOOLS...

  • Page 64: New Service Tools

    The Fuel Flow Test Kit, P/N 5008371, is used to check a boat’s fuel system for fuel flow restrictions and air leaks without having to start the outboard or run the vessel through the water. Developed for Evinrude E-TEC 115 – 300 HP out- boards.

  • Page 65: Service Tools

    SERVICE TOOLS I-Command Software Update Kit, P/N 765357 Use I-Command Software Update Kit, P/N 765357, to update I-Command digital gauge software. Software to run the update kit is available for use with Windows XP or Windows Vista/Windows 7. Log into DealerPort (www.dealerport.com) or BOSSWeb (www.boss- web.brp.com) to download the latest I-Command software and information.
  • Page 66 NOTES – TOOLS...

  • Page 67: Reference

    REFERENCE...

  • Page 68: Paint

    777171 W28502 / W45315 Base coat CLEARCOAT 772414 W29461 / W26790 Use with base coat on upper & lower engine covers BLUE (Evinrude E-TEC) 351907 SAC61243 / W45315 Base coat ELECTRICAL INFORMATION Battery Cable Length Guide Battery Recommendations Battery cable must be of the correct gauge to carry the electrical Each outboard requires its own starting battery.

  • Page 69: Fuses

    REFERENCE FUSES The chart below list all fuses available from Evinrude/Johnson Genuine Parts and Accessories. Fuse Fuse Fuse Fuse Package Dimensions Type Rating Color (Length x Diameter) 114509 Glass 0.625 x 0.25 512129 Glass 0.625 x 0.25 510884 Glass 0.625 x 0.25...

  • Page 70: Evinrude E-Tec Spark Plug Service Chart

    EVINRUDE E-TEC SPARK PLUG SERVICE CHART Model 2004 2005 2006 2007 2008 2009 2010 2011 15 H.O. – 30 HP QC10WEP QC10WEP QC10WEP 40 – 50 HP QC12PEP† QC12PEP† QC12PEPB† QC12PEPB† QC10WEP QC10WEP QC10WEP QC10WEP 60 – 65 HP QC12PEP†...

  • Page 71: Emm Service Chart

    • Review Administrative Bulletin 2009-02(A) for the policies and procedures for the Warranty Replacement of Evinrude E-TEC EMMs. • Review Parts and Accessories Bulletin 2008-02(P) for the policies and procedures for Service Replacement of Evinrude E-TEC EMMs. Model 2004 2005...

  • Page 72: Evinrude E-Tec Gearcase Line Drawings

    EVINRUDE E-TEC GEARCASE LINE DRAWINGS S-Type: 75 – 90 HP (20 inch), I3 and H-Type: 15 H.O. – 30 HP, I2 S2 Type: 115 – 130 HP (20 inch), V4 14.24” 361.65mm 19.079 3.22” 81.81mm 4.124 O-Type: 90 – 130 HP (25 inch), I3 & V4 and F-Type: 40 –...
  • Page 73 REFERENCE L-Type: No longer produced M-Type: No longer produced 19.20 19.20 4.918 5.078 L2-Type: 150 H.O. 60° V6 (20 inch) and M2-Type: 150 –200 HP 60° V6 (25 inch) and 200 H.O. 90° V6 (3.3L) (20 inch) 200 – 300 HP 90° V6 (20 & 25 inch) 19.20 19.20 4.918...

  • Page 74: 2011 Evinrude E-Tec Gearcase Application Chart

    2011 EVINRUDE E-TEC GEARCASE APPLICATION CHART Assembly Model Shaft Reverse Type Color Gear Ratio Gear Set Part No. Family Length Gear Capacity 15” 15 H.O. – H-Type 5008162 Blue 20” 13:28 (.465) 2.15:1 392475 (F), 351147 (P) 327655 11 oz (325 ml) 30 HP 25”...
  • Page 75 REFERENCE Assembly Shaft Reverse Type Color Model Family Gear Ratio Gear Set Part No. Length Gear Capacity M2-Type 5007705 Blue 60° V6 25” 13:24 (.542) 1.85:1 5007389 (F,P,R) 347373 38.9 oz (1150 ml) 5007669 White 60° V6 25” 13:24 (.542) 1.85:1 5007389 (F,P,R) 347373 38.9 oz (1150 ml)

  • Page 76: Evinrude E-Tec Shift Rod Chart

    EVINRUDE E-TEC SHIFT ROD CHART Shaft Gearcase Gear Shift Height Adjustment Shift Rod Model Year Length Type Ratio Rod P/N (±1/2 turn) Dimension (A) 2004-2011 351179 21 1/4 in (53.975 cm) 31.0 in (78.74 cm) 75 – 90 HP 2004-2005...

  • Page 77: External Water Screens And Applications

    REFERENCE EXTERNAL WATER SCREENS AND APPLICATIONS This chart lists standard and available optional water screens. For applications which may require additional cooling water, select optional water screens based on the type of application. M-Type, M2-Type and L2-Type Gearcases Water Screen Kit † Port Starboard Height...

  • Page 78: 2011 Rpm Quick Reference Chart

    2011 RPM QUICK REFERENCE CHART How to Use the RPM Quick Reference Chart Recommended Optimum RPM @ Model When selecting a propeller for an outboard and boat Operating Range RPM Range Rated HP application, refer to the recommended wide open 15 H.O.

  • Page 79: 2011 Water Pressure Chart

    REFERENCE 2011 WATER PRESSURE CHART This chart lists typical water pressure readings for 2011 model outboards for boat speeds up to 50 mph (80 kph/43 knots) and is provided as a general guide for use when troubleshooting over-heating or over-cooling issues. Water pressure readings can vary depending on water inlet screen type, hull design, set up, and operating conditions.

  • Page 80: Service Literature

    Description English French Parts English French Operator’s Operator’s Catalog Service Service Guide Guide Manual Manual Evinrude Models 15 - 30 HP 215992 215993 5008317 5008326 5008327 40 - 60 HP 215994 215995 5008318 5008328 5008329 65 HP Commercial 216018 216019...
  • Page 81 Description English French Parts English French Operator’s Operator’s Catalog Service Service Guide Guide Manual Manual Evinrude Models 25 - 30 HP 215932 215933 5007997 5008146 5008147 40 - 60 HP 215920 215921 5007998 5008148 5008149 65 HP Commercial 215922 215923...

  • Page 82: Bulletins

    2010-06(S) Operation in Oil Contaminated Water Evinrude E-TEC 15 – 300 HP outboards, 2010-07(S) 1999 – 2001 Evinrude Ficht 75 – 250 HP outboards, and Injector Coefficient Database 2002–2006 Evinrude DI 75 – 250 HP outboards 2010-08(S) Evinrude E-TEC 15 – 30 HP Outboards...
  • Page 83 2009 Evinrude MFE 55 HP Outboards 2010-04(W) 2010 and 2011 Evinrude E-TEC 40 - 90 HP Outboards SAFETY CAMPAIGN: Incorrectly Installed Clamps on Fuel Hoses 2011 Evinrude E-TEC 200 HP – 250 HP 90° V6 (3.3 L) 2010-05(W) Shift Lever Cam Outboards 2010-06(W) 2011 Evinrude E-TEC 15 –...
  • Page 84 NOTES – REFERENCE...

  • Page 85: Appendix

    APPENDIX...

  • Page 86: Topic Reference Index

    TOPIC REFERENCE INDEX Model 25 – 30 HP....................79 40 HP and larger .
  • Page 87 25 – 30 Oil recirculation diagram (new model) 2009 - Oiling Systems 25 – 30 New accessory kits for Evinrude E-TEC 25/30 HP 2009 - Parts & Accessories Tilt assist kit for manual tilt models 2008 - Parts & Accessories Rope start models - revised oil pump wire harness routing 2009 - Ignition &...
  • Page 88 Model Topic Where to Find (Book Year /Section) Other References 40 – 90 Starter mounting screw installation 2008 - Ignition & Electrical 40 – 90 Exhaust relief muffler filter service 2008 - Midsection 40 – 90 Oil to fuel hose eliminated 2008 - Oiling System 40 –...
  • Page 89 APPENDIX Model Topic Where to Find (Book Year /Section) Other References 60 – 65 Water valve operation 2008 - Midsection 60 – 65 Water valve tests 2008 - Midsection Tilt assist kit for manual tilt models 2008 - Parts & Accessories 75 –...
  • Page 90 Model Topic Where to Find (Book Year /Section) Other References 115 – 200 Oil to fuel hose eliminated 2008 - Oiling System 115 – 200 60° models - Water separating fuel filter kit 2008 - Parts & Accessories 115 – 200 60°...
  • Page 91 APPENDIX Model Topic Where to Find (Book Year /Section) Other References 115 – 300 New engine wiring harnesses 2009 - Ignition & Electrical 115 H.O. – 130 New water pump kit, P/N 5007556 2009 - Cooling Systems 115 H.O. – 130 New impeller housing, P/N 5007554 2009 - Cooling Systems 115 H.O.
  • Page 92 Model Topic Where to Find (Book Year /Section) Other References Service Bulletin 200 – 250 2005-05(S) Spark plug life 2008 - Ignition & Electrical Service Bulletin 200 – 250 2006-02(S) 200 – 250 Oil to fuel hose eliminated 2008 - Oiling System 90°...
  • Page 93 APPENDIX Model Topic Where to Find (Book Year /Section) Other References 250 H.O. – 300 Codes 7 and 8; Knock sensor open circuit detected 2009 - Service Codes 250 H.O. – 300 Knock sensors added to these models 2009 - Ignition & Electrical 250 H.O.
  • Page 94 Model Topic Where to Find (Book Year /Section) Other References Fuel related problem prevention 2009 - Fuel System Fuel contamination 2008 - Fuel System Fuel additives 2008 - Fuel System 2008 - Fuel System Fuel system maintenance 2009 - Fuel System Fuel flow compensation 2008 - Fuel System Do NOT mix and match fuel injectors - Nozzle and seat...
  • Page 95 APPENDIX Model Topic Where to Find (Book Year /Section) Other References 2008 - Oiling System Oil requirements 2009 - Oiling System Oil type setting 2008 - Oiling System 2008 - Powerhead Powerhead identification tag 2009 - Powerhead Powerhead rebuilding 2008 - Powerhead Engine model number on serial number tag different than 2008 - Powerhead model number stored in EMM...
  • Page 96 Model Topic Where to Find (Book Year /Section) Other References Code 17; 55 volt circuit below range 2008 - Service Codes Code 37; Water in fuel 2008 - Service Codes Code 97; Intermittent switched B+ detected 2008 - Service Codes RPM Quick reference chart 2009 - Rigging How to use RPM quick reference chart...
  • Page 97 APPENDIX Model Topic Where to Find (Book Year /Section) Other References Evinrude / Johnson XD-100 outboard oil 2009 - Oiling Systems Evinrude / Johnson XD-50 outboard oil 2009 - Oiling Systems Evinrude / Johnson XD-30 outboard oil 2009 - Oiling Systems Oil type setting, H.O.
  • Page 98 Model Topic Where to Find (Book Year /Section) Other References ICON Control ICON gateway module 2010 - Evinrude ICON Remote Control ICON Control ICON hubs (6-port) 2010 - Evinrude ICON Remote Control ICON Control Shift and throttle actuator calibration 2010 - Evinrude ICON Remote Control...
  • Page 99 APPENDIX Model Topic Where to Find (Book Year /Section) Other References I-Command How to reset I-Command gauge to factory default settings 2009 - I-Command I-Command Avoid radar antenna when installing GPS module 2009 - I-Command Fuel level sender resistance different in North America and I-Command 2009 - I-Command Europe...
  • Page 100 2009 - Diagnostic Software Software USB to serial adapter set up 2008 - Diagnostic Software Software Evinrude Diagnostic software program update, v 2.0 2008 - Diagnostic Software Service Bulletin Software Evinrude Diagnostic software program update, v 3.0 2009 - Diagnostic Software...
  • Page 101 APPENDIX Model Topic Where to Find (Book Year /Section) Other References Service Bulletin Tools Gearcase alignment pin kit 2008 - Gearcase 2006-03(S) Service Bulletin Tools S-2 driveshaft tools 2008 - Gearcase 2005-06(S) Service Bulletin Tools 60° models - Powerhead alignment tool 2008 - Powerhead 2006-03(S) Service Bulletin...
  • Page 102 NOTES – APPENDIX...

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