Fuel Lift Pump Service; Vapor Separator Service - Evinrude E-TEC E115DPLSCR Service Manual

Fuel Lift Pump Service

The fuel lift pump is serviceable as a complete
assembly. Refer to parts catalog for service parts.
Removal
Disconnect the battery cables at the battery.
Disconnect the fuel supply hose from the in-line
fitting.
Disconnect the fuel outlet hose from the fuel filter
housing.
Disconnect the fuel lift pump pulse hoses at the
crankcase fittings.
Remove the fuel lift pump and hoses as an
assembly.
2
1. Pulse hose crankcase fitting
2. Fuel supply fitting
Installation
Connect the fuel lift pump pulse hoses to the
crankcase. Secure with tie straps.
Connect the fuel outlet hose to the fuel filter.
Secure with Oetiker clamp.
Connect the fuel supply hose to the in-line fitting.
Secure with Oetiker clamp.
Squeeze primer bulb to prime fuel system. Hold
pressure on bulb and check for fuel leaks.
Connect battery cables.
Run outboard and check for fuel leaks.
FUEL COMPONENT SERVICING

Vapor Separator Service

Removal
Disconnect the battery cables at the battery.
Relieve fuel system pressure. Refer to Relieving
Fuel System Pressure on p. 183.
Disconnect circulation pump electrical connector.
Remove clamp and fuel supply manifold from top
of circulation pump. Remove clamp and vapor
vent hose from separator cover.
Remove clamps and vapor separator cooling
water hoses.
Remove clamps and fuel return manifold and fuel
supply hose from bottom of vapor separator.
Remove the vapor separator housing retainer clip.
1
005336
1. Retainer clip
Remove vapor separator/fuel pump from the
mounting stud and slide vapor separator housing
from the grooves of the isolator mounts.
Installation
Installation is the reverse of removal. Pay close
attention when performing the following addi-
tional tasks.
Install all hoses and manifolds to original locations
and secure with appropriate clamps. Squeeze
primer bulb to prime fuel system. Hold pressure
on bulb and observe for fuel leaks.
Run outboard and check for fuel leaks.
FUEL SYSTEM
1
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