Final Powerhead Assembly - Evinrude E-TEC E115DPLSCR Service Manual

Final Powerhead Assembly

Install the reed plate and throttle body assemblies.
Refer to Intake Manifold Service on p. 190.
Install oil recirculating hoses and check valves.
Refer to OIL RECIRCULATION DIAGRAMS – V4
on p. 200, OIL RECIRCULATION DIAGRAMS –
V6 on p. 202, or POWERHEAD VIEWS on p. 255.
Install pressure valve assembly. Refer to PRES-
SURE RELIEF VALVE SERVICING on p. 224.
Install shift linkage. Refer to Shift Linkage Instal-
lation on p. 248.
Install throttle linkage. Refer to Throttle Linkage
Installation on p. 248.
Install fuel injectors and ignition coils. Refer to
Fuel Injector Installation on p. 188.
All injectors must be reinstalled in
IMPORTANT:
their original location. Improper injector installation
can result in powerhead failure.
POWERHEAD ASSEMBLY
Install oil pump, rear oil manifold, and oil injection
hoses. Refer to OIL COMPONENT SERVICING
on p. 211.
Install flywheel and stator. Refer to FLYWHEEL
AND STATOR SERVICING on p. 151.
Install electrical harness with flywheel cover base,
starter solenoid, and trim relay module, then
install EMM. Refer to EMM SERVICING on
p. 110.
Install fuel pump assemblies, fuel manifolds, and
filter. Refer to FUEL COMPONENT SERVICING
on p. 183.
Install the electric starter. Refer to Starter Instal-
lation on p. 163.
WARNING
To prevent fire and explosion hazard,
make sure all electrical and ignition wiring
is routed and clamped in original posi-
tions.
POWERHEAD
11
249