Gearcase Housing Inspection; Shifter, Bearing And Seal Service; Shift Housing Disassembly - Evinrude E-TEC E115DPLSCR Service Manual

GEARCASE – STANDARD ROTATION

GEARCASE HOUSING INSPECTION

GEARCASE HOUSING
INSPECTION
Thoroughly clean gearcase housing to remove all
dirt and debris prior to inspection. Inspect pinion
bearing and forward thrust surface of gearcase
housing.
Use Gearcase Alignment Gauge Kit, P/N 5006349
to check the condition of gearcase housing prior
to reassembly. Refer to instructions provided with
kit. Use additional Gauging Head as follows:
P/N 352879, for "S2" Type gearcase housings
•
P/N 5007750, for "L2" Type gearcase housings
•
P/N 5007749, for "M2" Type gearcase housings
•
DO NOT force gauging shaft into
IMPORTANT:
alignment hole. Shaft MUST slide easily into hole
of gauging head. If shaft does not slide into hole,
gearcase housing is damaged and must be
replaced.
1. Gauging shaft
316
SHIFTER, BEARING AND
SEAL SERVICE

Shift Housing Disassembly

Wear safety glasses to avoid injury.
IMPORTANT:
serviced as an assembly. If either are worn or
damaged, replace the complete assembly.
Insert a suitable tool under one end of the clutch
dog spring and remove it from its groove by
unwrapping it from around the clutch dog. Dis-
card the spring.
006787
1. Clutch dog spring
Push the pin out of the clutch dog. Remove all
parts.
1
1. Pin
004347
WARNING
The shift housing and bearing are
1
COA3560
1
COA3561