GEARCASE REMOVAL
AND INSTALLATION
Gearcase Removal
WARNING
To prevent accidental starting while ser-
vicing, twist and remove all spark plug
leads. During service, the outboard may
drop unexpectedly. Avoid personal injury;
always support the outboard's weight with
a suitable hoist or the tilt support bracket
during service.
Remove pin and washer from shift rod lever to
release the lower shift rod.
1. Shift rod screw
Note where the index mark on the gearcase aligns
with the index number of the adjustable trim tab so
the trim tab can be installed in the same position.
Remove the trim tab retaining screw, gasket and
trim tab from the gearcase.
2
1
1. Index mark
2. Trim tab retaining screw
GEARCASE REMOVAL AND INSTALLATION
Remove the forward screw with the washer, and
remove middle screw.
2
1. Forward screw
2. Middle screw
Remove the four gearcase retaining screws.
1
1. Gearcase retaining screws
004241
Remove the gearcase assembly from the exhaust
housing, being careful not to bend the shift rod or
damage the water tube. The lower inner exhaust
housing may come out with the gearcase.
COA3663
GEARCASE
1
COA3139
1
001990
13
301