Dodge dakota 2002 Service Manual page 1944

DR
MANUAL TRANSMISSION - NV5600 (Continued)
Inspect the countershaft and bearings. Replace the
shaft if any surfaces exhibit considerable wear or dam-
age.
Inspect shift forks for wear and distortion. Check
fit of the sleeve in the fork to be sure the two parts
fit and work smoothly. Replace the fork if the roll pin
holes are worn oversize or damaged. Do not attempt
to salvage a worn fork. Replace shift fork roll pins if
necessary or if doubt exists about their condition.
The all bearings for wear, roughness, flat spots, pit-
ting or other damage. Replace the bearings if necessary.
Inspect the blocker rings and fiction cones. replace
either part if worn or damaged in any way. Replace if
the friction material is burned, flaking off or worn.
Inspect synchro components wear or damage.
Replace parts if worn, cracked or distorted.
Inspect all of the thrust washers and locating pins.
Replace the pins if bent or worn. Replace the wash-
ers if worn or the locating pin notches are distorted.
Inspect the case and housing/adapter sealing and
mating surfaces are free of burrs and nicks. Inspcet the
alignment dowels in the case top surface and in the
housing/adapter are tight and in good condition. Replace
the gear case or housing/adapter if cracked or broken.
ASSEMBLY
NOTE: Gaskets are not used in the transmission.
Use Mopar Gasket Maker or equivalent on all gear
case and extension housing sealing surfaces.
OUTPUT SHAFT
(1) Place second gear on bench with the synchro
clutch ring up.
(2) Install second gear synchro inner blocker ring
onto second gear (Fig. 51).
Fig. 51 INNER BLOCKER RING
1 - INNER BLOCKER RING
2 - GEAR
MANUAL TRANSMISSION - NV5600
(3) Install second gear synchro friction cone over
the blocker ring and onto second gear (Fig. 52).
Fig. 52 FRICTION CONE
1 - GEAR
2 - FRICTION CONE
(4) Install second gear synchro outer blocker ring
over the second gear synchro friction cone. Align one
of the lugs on the outer ring with a lug on the inner
ring (Fig. 53).
Fig. 53 OUTER BLOCKER RING
1 - OUTER BLOCKER RING
2 - LUG
3 - GEAR
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