Dodge dakota 2002 Service Manual page 1785

14 - 88 FUEL INJECTION - DIESEL
FUEL INJECTOR (Continued)
Fig. 17 TOOL #9015 AND CONNECTOR TUBE
1 - CONNECTOR TUBE
2 - LOCATING PINS
3 - RUBBER O-RING
4 - TOOL #9015
Fig. 18 FUEL INJECTORS
1 - SOLENOID CONNECTIONS
2 - ROCKER HOUSING
3 - FUEL INJECTOR
4 - PASSTHROUGH CONNECTOR
(3) The bottom of fuel injector is sealed to cylinder
head bore with a copper sealing washer (shim) of a
Fig. 19 FUEL INJECTOR REMOVER - #9010
Fig. 20 FUEL INJECTOR SEALING WASHER (SHIM)
LOCATION
1 - FUEL INJECTOR
2 - COPPER SEALING WASHER (SHIM)
certain thickness (Fig. 20). A new shim with correct
thickness must always be re-installed after removing
injector. Measure thickness of injector shim (Fig. 21).
Shim Thickness: 1.5 mm (.060")
(4) Install new shim (washer) to bottom of injector.
Apply light coating of clean engine oil to washer. This
will keep washer in place during installation.
(5) Install new o-ring to fuel injector. Apply small
amount of clean engine oil to o-ring.
(6) Note fuel inlet port on high pressure connector.
This must be positioned towards intake manifold.
Position injector into cylinder head bore being
extremely careful not to allow injector tip to touch
sides of bore. Press fuel injector into cylinder head
with finger pressure only.
(7) Install fuel injector hold down clamp and hold
down bolts. Alternately tighten clamp bolts to 10 N·m
(89 in. lbs.) torque.
(8) Connect injector solenoid wires and nuts to top
of injectors (Fig. 18). Tighten connector nuts to 1.5
DR