Dodge dakota 2002 Service Manual page 1914

DR
MANUAL TRANSMISSION - NV4500 (Continued)
(4) Install synchro sleeve on hub of countershaft
fifth gear with tapered side of sleeve facing front and
the flat side facing rear (Fig. 121).
Fig. 121 SYNCHRO SLEEVE ON COUNTERSHAFT
1 - GEAR HUB
2 - SYNCHRO SLEEVE
3 - COUNTERSHAFT FIFTH GEAR
(5) Install shift fork in synchro sleeve (Fig. 122).
Fig. 122 FIFTH GEAR SHIFT FORK IN SYNCHRO
1 - SYNCHRO SLEEVE
2 - SHIFT FORK
(6) Install assembled fifth gear, synchro sleeve and
shift fork (Fig. 123). Align fork with shift lug rail and
align gear with bearings and countershaft. Start
components onto shaft and rail, then tap gear and
fork into place with plastic or rawhide mallet.
(7) Install fifth gear synchro struts and springs
(Fig. 124).
FIFTH
SLEEVE
MANUAL TRANSMISSION - NV4500
Fig. 123 COUNTERSHAFT FIFTH GEAR, SHIFT
FORK AND SYNCHRO SLEEVE
1 - SHIFT FORK AND SLEEVE
2 - FIFTH GEAR HUB
3 - SHIFT FORK ROLL PINS
Fig. 124 FIFTH GEAR SYNCHRO STRUTS AND
SPRINGS
1 - FIFTH GEAR HUB
2 - SYNCHRO SPRING (3)
3 - SYNCHRO STRUT (3)
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