Dodge dakota 2002 Service Manual page 2445

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21 - 606
TRANSFER CASE - NV241 GENII
TRANSFER CASE - NV241 GENII (Continued)
Fig. 49 Output Shaft Rear Bearing Installation Depth
1 - BEARING (SEATED) AT LOWER EDGE OF CHAMFER
2 - CHAMFER
(10) Remove the rear output shaft bearing from
the rear case using Remover/Installer 8684 and Han-
dle C-4171 (Fig. 50).
(11) Install the rear output shaft bearing (Fig. 51)
into the rear case using Remover/Installer 6953 and
Handle C-4171.
Fig. 50 Remove Rear Output Shaft Bearing
1 - REAR CASE
2 - REMOVER/INSTALLER 8684
3 - HANDLE C-4171
INPUT AND PLANETARY GEAR
(1) Lubricate gears and thrust washers (Fig. 52)
with recommended transmission fluid.
(2) Install first thrust washer in low range gear
(Fig. 52). Be sure washer tabs are properly aligned in
gear notches.
(3) Install input gear in low range gear. Be sure
input gear is fully seated.
Fig. 51 Install Rear Output Shaft Bearing
1 - REAR CASE
2 - REMOVER/INSTALLER 6953
3 - HANDLE C-4171
(4) Install remaining thrust washer in low range
gear and on top of input gear. Be sure washer tabs
are properly aligned in gear notches.
(5) Install retainer on input gear and install snap-
ring.
Fig. 52 Input/Low Range Gear Components
1 - SNAP-RING
2 - RETAINER PLATE
3 - INPUT GEAR
4 - LOW RANGE GEAR
5 - THRUST WASHERS
DR

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