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CLUTCH
SERVICE
INFORMA
liON
GENERAL
•
This
section covers removal and installation
of the
clutch
hvdraulic system, clutch
and
starter clutch.
•
DOT.3
brake
fluid
IS
used for the
hydraulic
clutch
and
is
referred to
as
clutch
flu
id
in the
section.
Do not
use
other
types
o
f
fluid as
they
are not
compat
ible.
•
Clutch
maintenance
can be
done
with
Ihe engine
In
the frame.
SPECIFICATION
S
I
Clutch
master
cylinder
Cylinder
1.0
.
Piston
0.0.
Clutch slave cylinder
Cylinder l.D.
Piston 0.0
.
,
Clutch
Outer
guide
1.0.
Spring free length
Spring preloadllength
Disc thickness
,
PI.te
warpage
Starter
clutch
Driven gear
0.0.
TORQUE
VA LUES
Clutch
hose
oil bolts
Clutch
fluid
resarvoir covar
Clutch lever
pivot
nut
Starter
clutch bolt
Clutch
center lock nut
Staner
clutch
cover
TOOLS
Special
Snap
ring
pliers
Clutch holder
Common
Universal holder
Extension bar
lock
nut
w
rench
17)( 27
mm
Driver
Attachment.
42
)(
47 mm
Pilot,
35
mm
7-2
STANDARD
.
14.000-14.043
mrn
(0
.5512-
0.5524
in)
13 .957
-
13 .984
mm
10.5495-0.5506
in)
38.100-
38.162 mm
(1.5000-1.5024
in)
38.036-38.075
mm
(1.4975-1.4990
in)
24 .995-25.012
mm
(0 .9841-0.9847
in)
35.5
mm (1.40 in)
21 23.2
kg/
23.9 mm
(46-5
1
Ib/O.94 in)
3 .72-3 .88 nim
(0.
147-
0 .153
in)
-
47 .175 47 .200 mm
(1.8573
1.8583
in)
25-35
N·m
(2.5-3.5
kg·m.
18-25 ft·lb)
1-2
N·m
(0.
1-
0.2
kg-m.
0.7-0.9 ft
-Ib)
5-7
N·m
(0.5-0.7
kg-m.
4-
5 ft ·lb)
SO-l00 N·m
(S.0-10.0
kg-m
, 5S-
72 ft ·lb)
47-
53 N·m (4.7-5.3
kg·m.
34-38
ft·lb)
26-30
N·m
(2.6-3.0
kg·m. 19-22 ft
-l
b)
07914-3230001
07923-MSoooOO
not
available
in U.S.A.
SERVICE
LIMIT
14.06 mm (0.553
in)
13.94
mm
~O.549
in)
38.18
mm
(1.503
in)
38.02
mm
(1.497
in)
25.08
mm
(0.987
in)
34.0
mm
(1
.34
in)
-
3.1 mm (0 .12
in)
0 .30 mm (0.012
in)
47.16mm (1.857
in)
07725-0030000
07716-0020500
07716-0020300
07749-0010000
07746-
0010300
07746-0040800
}
or
commercially
available in U.S.A.
H' "
Date
o
f
Issue:
May, 19S2
~
HONDA
MOTOR
CO
.,
l TO
.
-
-
-
-
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Troubleshooting
