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TRANSMISSION
TRANSMISSION INSPECTION
Check gear
dogs, dog
holes
and teeth for excessive
or .bnormal
wear.
or evidence
of
insufficient
lubrication.
Measure
the
I.D. of
each
gear.
SERVICE
LIMITS
:
M5
gelr
:
28.04
mm
11 .104
in}
MS
gNr
:
28.04
mm
11 .104
in)
Cl
gelr:
24.04
mm
10.946
in)
C2
gelr:
28.04
mm
(1 .104
in)
C3
gear:
28.04 mm 11 .104
in)
C4
gtllr:
29.04
mm
11 .143
in)
Measure
the
1.0. and 0 .0
.
of
the gear bushings.
SERVICE LIMITS:
M50.0.
:
27.94 mm (1.100 Inl
M6 0 .0
.:
27.94
mm
11 .100 inl
Cl 0 .0
.:
23.94
mm
(0.943 inl
C2 0 .0
.:
27.94 mm 11 .100 in)
C3 0 .0
.:
27.94 mm (1.100 inJ
C4 0 .0
.:
28.94 mrn (1 .139
in)
M5 1.0
.:
25.04 mm (0.986
in)
elI.D.:
20.40 mm (0.803 in)
C4 1.0.
:
25.04 mm 10,986 in)
Measure the 0.0.
of
the main
shah
and
tounler-
$haft.
SERVICE
LIMITS:
A
(at
MS bushing)
:
24.90 mrn (0.980 in)
B
tn
Cl bushing)
:
19.93 mrn (0.785 in)
C
t.t
C4 bushing)
:
24.90 mm (0.980
in)
Calculate tha
clearance
between the
gear and
gear
shaft or
bushing.
SERVICE
LIMITS
:
MS,
6
gelr
to MS, 6
buming:
0.10 mm (0.004 in)
M5 bushing to M5 sh.h
:
0.06 mm (0.002 in)
M6 gMr to M6 bushing:
0.10 mm (0.004 in)
Cl
ge.r to Cl bushing
:
0.10 mm (0.0041")
Cl
bushing to C1 shIft
:
0.10 mm (0.004 in)
C2gHr
to C2 bushing:
0.10 mm (0.004
in)
C3
ge.r to C3
bushing:
0.10 mm (0.004
in)
C4 gMr
to
C4
bushing:
0.10 mm (0.004 in)
C4 bushing to C4
shaft:
0.06 mm
(0.002
in)
13-4
-
-
-
'"
Date
of
Issue
; Mav.
1982
ctl
HONDA
MOTOR CO.,
L TO
.
-
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Troubleshooting
