Honda V45 MAGNA-VF750C 1983 Manuals

Manuals and User Guides for Honda V45 MAGNA-VF750C 1983. We have 1 Honda V45 MAGNA-VF750C 1983 manual available for free PDF download: Shop Manual

Honda V45 MAGNA-VF750C 1983 Shop Manual (377 pages)

Brand: Honda | Category: Motorcycle | Size: 44.64 MB

Model Identification
2
General Information
3
General Safety
3
Service Rules
3
Specification
4
Torque Values
6
Engine
6
Standard Torque Values
8
Tools
9
Special
9
Common
10
Emission Control System
12
Emission Control Information Label
12
Lubrication Diagram
13
Lubrication
14
Service Information
14
Engine Oil
14
Il Pump Service Data
14
Engine Oil Level
16
Engine Oil & Filter Change
16
Oil Strainer Cleaning
17
Oil Pressure Check
17
Removal
18
Oil Pump
18
Disassembly
19
Assembly
20
Installation
21
Final Drive Oil
23
Check
23
Change
23
Control Cable Lubrication
23
Lubrication Points
24
Maintenance
25
Maintenance Schedule V45 Sabre-VF750S
27
V45 Magna-VF750C
28
Fuel Lines
29
Fuel Filter (V45 Magna)
29
Throttle Operation
30
Carburetor Choke
31
Air Cleaner
31
V45 Sabre
31
V45 Magna
32
Crankcase Breather
33
Recommended Spark Plugs
33
Spark Plug Gap
33
Valve Clearance
34
Inspection
35
Carburetor Synchronization
36
Adjustment
36
Idle Speed
36
Carburetor Idle Speed
37
Radiator Coolant
37
Radiator Core
38
Cooling System Hoses
38
Cylinder Compression
38
Chassis
39
Battery
39
Brake Fluid
39
Brake Pedal Height
40
Brake System
40
Brake Shoe Inspection (Wear Indicator)
40
Brake Pad Wear
40
Brake Pedal Free Play
41
Brake Light Switch
41
Headlight Aim
41
Side Stand
42
Suspension
43
Front
43
Anti-Dive System Inspection
43
Rear
44
Nuts, Bolts, Fasteners
45
Wheels
45
Steering Head Bearings
45
Recommended Tires and Pressure
45
Fuel System View
46
Fuel System
47
Carburetor Removal (V45 Sabre)
49
Carburetor Removal (V45 Magna)
51
Vacuum Chamber
52
Float Chamber
54
Float Level
54
Float and Jets
54
Pilot Screw
56
Carburetor Separation
57
Carburetor Assembly
60
Carburetor Installation
63
Pilot Screw Adjustment
64
Idle Drop Procedure (U.S.A. Only)
64
Fuel Tank
65
Auxiliary Fuel Tank (V45 Magna)
66
Automatic Fuel Valve (V45 Sabre)
66
Case/Chamber
67
Crankcase Ventilation System
67
Fuel Pump (V45 Magna)
68
High Altitude Adjustment (USA Only)
68
Engine Removal/Installation
69
Engine Removal
72
Engine Installation
77
Cooling System View
78
System Testing
80
Coolant
80
Radiator Cap Inspection
80
Coolant Replacement
81
Thermostat
82
Technical Data
84
Radiator/Cooling Fan
86
Radiator Inspection
88
Water Pump
90
Mechanical Seal Inspection
90
Clutch View
93
Table of Contents
94
Service Information
95
Troubleshooting
96
- Clutch Fluid Replacement/Air Bleeding
  97
- Clutch Fluid Filling
  97
Air Bleeding
97
Clutch Master Cylinder
98
- Master Cylinder I.D. Inspection
  99
- Master Piston O.D. Inspection
  99
Clutch Slave Cylinder
101
- Piston O.D. Inspection
  102
- Cylinder I.D. Inspection
  102
Clutch Cover Removal
104
Starter Clutch Disassembly
104
Starter Driven Gear Inspection
106
Clutch Disassembly
106
- Clutch Spring Inspection
  107
- Clutch Disc Inspection
  107
- Clutch Outer Inspection
  108
- Clutch Outer Guide Inspection
  108
- Clutch Plate Inspection
  108
Clutch Assembly
109
Starter Clutch Assembly
111
Clutch Cover Installation
113
- Gearshift Linkage View
  115
- Gearshift Linkage
  116
- Gearshift Linkage Removal
  117
- Gearshift Linkage Installation
  119
- Alternator View
  122
- Alternator
  123
- Flywheel Removal
  124
- Stator Installation
  125
- Stator Removal
  125
- Flywheel Installation
  126
- Cylinder Head/Valves View
  127
- Cylinder Head/Valves
  128
- Camshaft Removal
  130
- Camshaft Runout
  132
- Camshaft/Cam Holder Inspection
  132
- Cam Inspection
  133
- Cylinder Head Removal
  134
- Cam Chain Guide and Cam Chain Tensioner Inspection
  136
- Cylinder Head Disassembly
  136
- Cylinder Head Inspection
  137
- Rocker Arm Inspection
  138
- Rocker Arm Shaft and Spring Inspection
  138
- Valve Stem-To-Guide Clearance
  139
- Valve Guide Replacement
  140
- Valve Seat Inspection/Refacing
  141
- Cylinder Head Assembly
  142
- Cylinder Head Installation
  143
- Camshaft Installation
  145
- The Marks on the Camshafts Mean
  146
- Crankcase View
  151
- Crankcase
  152
- Crankcase Disassembly
  153
- Crankcase Assembly
  154
- Crankshaft/Piston View
  158
- Crankshaft/Piston
  159
- Connecting Rod Removal
  161
- Piston Removal
  162
- Piston/Piston Ring Inspection
  162
- Cam Chain Length Measurement
  165
- Crankshaft Inspection
  165
- Crankshaft Removal
  165
- Bearing Inspection
  166
- Connecting Rods
  166
- Main Bearings
  167
- Bearing Selection
  168
- Connecting Rod Bearing Inserts
  168
- Main Bearing
  169
- Crankshaft Installation
  170
- Piston and Rod Installation
  170
- Transmission View
  174
- Transmission
  175
- Transmission Disassembly
  177
- Transmission Inspection
  178
- Drive Gear Removal
  179
- Countershaft Bearing Replacement
  180
- Countershaft Installation
  181
- Output Driven Gear Removal
  183
- Output Driven Gear Bearing Replacement
  184
- Output Driven Gear Installation
  185
- Output Driven Gear Case Bearing Replacement
  187
- Gear Tooth Contact Pattern Check
  188
- Backlash Inspection
  189
- Output Driven Gear Adjustment Shim
  189
- Countershaft/Output Drive Gear Adjustment Shims
  190
- Output Gear Case Gasket Selection
  190
- Countershaft Inspection
  192
- Gear Shift Drum and Shift Fork Inspection
  193
- Shift Fork and Shift Drum
  193
- Mainshaft
  196
- Transmission Assembly
  196
- Countershaft
  197
- Drive Train View
  199
- Drive Train
  200
- Drive Shaft
  202
- Final Drive Removal
  202
- Final Drive Gear
  205
- Ring Gear Removal
  205
- Case Cover Oil Seal Replacement
  206
- Pinion Gear Removal
  206
- Ring Gear Bearing Removal
  206
- Pinion Bearing Removal
  208
- Pinion Retainer Oil Seal Replacement
  208
- Case Bearing and Oil Seal Replacement
  209
- Breather Hole Cleaning
  210
- Pinion Gear Assembly
  210
- Ring Gear Assembly
  211
- Pinion Joint Installation
  215
- Final Drive Installation
  216
- Front Wheel/Suspension View
  218
- Front Wheel/Suspension
  219
- Bracket Removal/Installation
  222
- Case Removal/Installation
  222
- Headlight (V45 Sabre)
  222
- Disassembly/Assembly
  223
- Headlight (V45 Magna)
  223
- Ignition Switch
  224
- Removal/Installation
  224
- Instruments (V45 Sabre)
  226
- Instrument Assembly/Installation
  227
- Odometer Removal
  228
- Odometer Bulb Replacement
  229
- Odometer Disassembly
  229
- Assembly/Installation
  230
- Indicator Light Bulb Replacement
  230
- Instruments (V45 Magna)
  230
- Handlebars
  233
- Front Wheel
  237
- Axle Inspection
  239
- Wheel Bearing Inspection
  239
- Wheel Inspection
  239
- Front Forks
  243
- Fork Spring Free Length
  246
- Bushing/Back-Up Ring
  247
- Fork Tube/Fork Slider/Piston
  247
- Anti-Dive Case
  248
- Front Fork Installation
  253
- Steering Stem
  254
- Bearing Replacement
  255
- Hydraulic Brake View
  259
- Hydraulic Brake
  260
- Brake Fluid Filling
  262
- Brake Fluid Replacement/Air Bleeding
  262
- Brake Pad/Disc
  264
- Rad Replacement
  264
- Brake Disc Warpage
  266
- Disc Thickness
  266
- Master Cylinder
  266
- Brake Calipers
  269
- Cylinder Inspection
  270
- Piston Inspection
  270
- Rear Wheel/Suspension/Brake View
  272
- Rear Wheel/Suspension/Brake
  273
- Honda V45
  274
- Service Information
  274
- Troubleshooting
  274
- Rear Wheel
  275
  - Axle
    276
  - Wheel Bearings
    276
  - Brake Drum I.D.
    277
  - Damper Rubber
    277
  - Wheel Rim Runout
    277
  - Lining Thickness Inspection
    280
- Rear Brake Panel
  280
  - Shock Absorber (V45 Sabre)
    282
  - Oil Seal Replacement
    283
- Sabre
  284
  - Shock Absorber Linkage
    287
  - Linkage Bushing Inspection
    288
  - Shock Linkage Installation
    288
- Shock Absorber (V45 Magna)
  290
- Spring Free Length
  291
- Swingarm
  293
  - Pivot Bearing Replacement
    294
  - Battery/Charging System View
    296
  - Battery/Charging System
    297
  - Battery Removal (V45 Sabre, V45 Magna)
    299
  - Testing Specific Gravity
    299
  - Charging
    300
  - Charging System
    300
  - Current Test
    300
  - Stator Continuity Test
    301
  - Voltage Regulator/Rectifier Test
    301
  - Voltage Regulator Performance Test
    302
  - Ignition System View
    303
  - Ignition System
    304
  - Continuity Test
    306
  - Ignition Coil
    306
  - Performance Test
    307
  - Pulse Generator Test
    307
  - Transistorized Ignition System
    307
  - Pulse Generator Replacement
    308
  - Spark Unit
    308
  - Electric Starter View
    309
  - Electric Starter
    310
  - Starter Motor
    311
  - Brush Inspection
    312
  - Commutator Inspection
    312
  - Field Coil Inspection
    313
  - Clutch Diode
    314
  - Starter Relay Switch
    314
  - Switches
    315
  - Oil Pressure Switch
    316
  - Gear Change Switch
    317
  - Handlebar Switches
    318
  - Headlight HI-Low Switch
    318
  - Horn Button
    318
  - Turn Signal Switch
    318
  - Clock Select and Timer Buttons (V45 Sable)
    319
  - Engine Stop Switch
    319
  - Starter Button
    319
- Clutch Switch
  320
- Fuel Level Sensor (V45 Sabre)
  320
- Fuel Pump (V45 Magna)
  322
- Low Fuel Warning Light (V45 Magna)
  322
- Switches
  323
- Temperature Sensor
  323
  - Thermostatic Switch
    323
  - Radiator Reservoir Sensor
    325
- Speed Sensor (V45 Sabre)
  325
- Temperature Gauge
  325
- Tachometer
  326
- Trip Meter (V45 Sabre)
  326
- Clock (V45 Sabre)
  327
  - Clock Log
    327
  - Trip Log
    327
- Brake and Tail Light Sensor
  328
- Headlight Sensor (V45 Sabre)
  328
  - Battery Electrolyte Level Sensor (V45 Sabre)
    329
  - Angle Sensor
    330
- Turn Signal Cancel System (V45 Sabre)
  330
  - Cancel Unit
    331
  - Speed Sensor
    331
  - Turn Signal Circuit
    331
  - V45 Sabre (VF750S)
    332
  - Wiring Diagrams
    332
  - V45 Magna (VF750C)
    333
  - Technical Features
    334
  - V-4 Engine Features
    335
- Automatic Cam Chain Tensioner
  336
- Carburetor Choke (Bystarter System)
  337
- Anti-Dive Front Suspension
  338
  - Front Suspension Adjustment Chart
    338
  - Operation
    338
- Automatic Turn Signal Cancelling System (V45 Sabre)
  339
  - Electric Speedometer/Tachometer (Speedometer: V45 Sabre)
    341
  - Fuel/Water Temperature Gauges
    341
- Fuel Pump (V45 Magna)
  342
- Troubleshooting
  343
- Engine Does Not Start or Is Hard to Start
  343
- Engine Lacks Power
  344
- Poor Handling
  345
- Poor Performance at High Speed
  345
- Poor Performance at Low and Idle Speeds
  345
- '83 V45 Sabre Magna Addendum
  346
- Contents
  346
- Specifications
  347
- Vf750S
  347
- Vf750C
  347
- V45 Sabre Cable & Harness Routing
  349
- V45 Magna Cable & Harness Routing
  350
- Oil Recommendation
  351
- Oil Viscosities
  351
- Maintenance Schedules V45 Sabre-VF750S
  352
- V Magna-VF750C
  353
- Air Cleaner (V45 Sabre)
  354
- Fuel System (V45 Sabre) Service Information
  354
- Carburetor Removal
  355
- Float and Jet
  356
- Carburetor Separation/Assembly
  357
- Clutch
  358
- Clutch Spring
  360
- One Way Clutch
  361
- Cylinder Head/Valve
  366
- Headlight
  367
- Bulb Replacement
  367
- Front Fork (V45 Sabre)
  369
- Rear Wheel/Suspension/Brake (V45 Sabre)
  370
- Brake and Tail Sensor (V45 Sabre)
  371
- Fuel Pilot Lamp
  371
- Check Unit (V45 Magna)
  371
- Wiring Diagrams V45 Sabre (VF750S)
  372
- Wiring Diagrams V45 Magna (VF750C)
  373
- One-Way Clutch System
  374
- Construction
  374
- Power Flow Diagram
  375
- Optical-Fiber Antitheft Device
  376
- Function
  376

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Honda V45 MAGNA-VF750C 1983 Manuals

Honda V45 MAGNA-VF750C 1983 Shop Manual (377 pages)

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