Table of Contents
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WELCOME
The vehicle presents you a challenge to master the machine, a challenge to adventure. You
ride through the wind, linked to the road by a vehicle that responds to your commands as
no other does. Unlike an automobile, there is no metal cage around you. Like an air plane,
a pre-ride inspection and regular maintenance are essential to your safety. Your reward is
freedom.
To meet the challenges safely, and to enjoy the adventure fully, you should become
thoroughly familiar with this owner's manual BEFORE YOU RIDE THE VEHICLE.
As you read this manual, you will find information that is preceded by a
symbol.
This information is intended to help you avoid damage to your vehicle, other property, or
the environment.
When service is required, remember that your Honda dealer knows your vehicle. If you
have the required mechanical "know-how" and tools, your dealer can supply you an official
Honda shop manual on paid basis to help you perform many maintenance and repair tasks.
Accessories shown in the illustration are not part of the standard equipment.
For any query or assistance, please call Customer Care No.:
1800 103 3434 (Toll free)
Pleasant riding, and thank you for choosing a Honda!
● The specifications may vary with each locale.
© Honda Motor Co., Ltd. 2017
ACTIVA 4G
Honda Motorcycle & Scooter India Pvt. Ltd.
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Table of Contents
Related Manuals for Honda ACTIVA 4G 2017
Summary of Contents for Honda ACTIVA 4G 2017
- Page 1 “know-how” and tools, your dealer can supply you an official Honda shop manual on paid basis to help you perform many maintenance and repair tasks. Accessories shown in the illustration are not part of the standard equipment.
- Page 2 All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
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Page 3: Table Of Contents
Brakes ------------------------------------ 11 Front center cover ----------------------- 25 Fuel ------------------------------------ 13 Rear view Mirror ------------------------- 25 Engine Oil -------------------------------- 15 Headlight Case --------------------------- 26 Tyres ------------------------------------ 16 Headlight Aim Vertical Adjustment ----- 26 ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 4 Maintenance Schedule --------------------38 Removal from Storage --------------------61 Color Code --------------------------------41 SPECIFICATIONS --------------------- 62 Air Cleaner --------------------------------41 WARRANTY POLICY ------------------ 65 Secondary Air Supply System ------------42 Crankcase Breather -----------------------43 Engine Oil ---------------------------------44 ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 5: Catalytic Converter
Always use unleaded petrol. Even a small amount of leaded petrol can contaminate the catalyst metals, making the catalytic converter ineffective. • Keep the engine tuned-up. • Have your vehicle diagnosed and replaced if it is misfiring, backfiring stalling or otherwise not running properly. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 6: A Few Words About Safety
● Safety Section – such as vehicle Safety. ● Instructions – how to use this vehicle correctly and safely. This entire manual is filled with important safety information–please read it carefully. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 7: Vehicle Safety
(page 4). warrant. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability make good judgements and ride safely. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 8: Protective Apparel
A bright-colored helmet can make you more that have been approved by Honda for this noticeable in traffic, as can reflective strips. vehicle. See page 6 for more details. -
Page 9: Load Limits And Guidelines
How much weight you put on your vehicle, If you wish to carry more cargo, check and how you load it, are important to your with your Honda dealer for advice, and safety. Anytime you ride with a pillion be sure to read the information regarding rider or cargo you should be aware of the accessories on page 6. - Page 10 Before you consider making any suspension travel or steering travel, modifications or adding an accessory, be alter your riding position or interfere sure to read the following information. with operating any controls. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 11: Anti-Theft Tips
Owner’s Manuals. Removing modifying your lights, mufflers, emission control system or other NAME:_____________________________ equipment can also make your vehicle ADDRESS:__________________________ illegal. ___________________________________ PHONE NO: _________________________ KEY NO: ____________________________ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 12: Parts Location
Turn signal switch LVkVZ j fLop VuZ flx~ u y fLop Horn switch gkW u Z fLop Ignition switch bfXu“ku fLop Choke knob Ignition switch shutter pks d ukW c bfXu“ku fLop “kVj ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 13 Qq V iS x (13) Kick starter pedal ( fdd LVkVZ j iS M y (7) Luggage hook ( (14) Center stand ( yxs t gq d lS a V j LVS a M ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 14: Serial Numbers
Shows accumulated mileage. Shows approx fuel quantity.(Page 11) (1) Frame number ¼Ýs e uEcj½ Flashes when Turn signal operates. (2) Engine number ¼ba t u uEcj½ Lights when headlight is on high beam. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 15: Major Components
Brakes are items of personal safety and should always be maintained with proper (1) Front brake lever ¼Ýa V cz s d yhoj½ adjustment. (2) Combi brake lever ¼dkW E ch cs z d yhoj½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 16 B (5) and a slot of side no. Apply the brake several times and check for 2 of brake arm becomes 1 mm or below. free wheel rotation after the brake lever is released. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 17: Fuel
¼¶;w y fQyj dS i ½ Make sure the brake arm, spring and fasteners (2) Filler neck ¼fQyj uS d ½ are in good condition. (3) Arrow marks ¼,s j ks ekDZ l ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 18 Honda not covered by Honda’s Limited Warranty. dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 19: Engine Oil
Honda Authorised Dealer. (1) Upper level mark ¼Åijh Lrj fpUg~ ½ (2) Lower level mark ¼fupyk Lrj fpUg~ ½ (3) Oil filler cap/dipstick ¼vkW ; y fQyj dS i @fMifLVd½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 20: Tyres
“cold”. This is normal so do not let air out of the tyres to match the recommended ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 21 (1) Wear indicator ¼oh;j bfUMds V j½ and side walls for wear, damage, and (2) Wear indicator location mark foreign objects: ¼oh;j bfUMds V j dk yks d s ” ku ekdZ ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 22 Whenever you replace a tyre, use one that the best combination of handling, braking, is equivalent to the original and be sure durability and comfort. the wheel is balanced after the new tyre is installed. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 23: Essential Individual
Engine lights Key can be cannot be operated. removed Engine, turn signal Key cannot lights, brake lights and be removed horn can be operated. (1) Starter button ¼LVkVZ j cVu½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 24: Left Handlebar Controls
¼gS M ykbV fMej fLop½ (2) Turn signal switch ¼VuZ flXuy fLop½ Shutter pin Shutter key (Hexagonal shape) (3) Horn button ¼gkW u Z cVu½ ¼“kVj fiu½ “kVj pkch ¼’kVdks . k vkdkj½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 25: Seat Lock
(2) Ignition Key ¼bfXu”ku pkch½ (B) Turn to LOCK ¼ykW d dh vks j ?kq e k;s a ½ (C) Turn to OFF ¼vkW Q dh vks j ?kq e k;s a ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 26: Center Compartment
(1) Document Compartment ¼nLrkos t d{k½ (2) First Aid Kit Compartment ¼çkFkfed fpfdRlk fdV (1) Center Compartment ¼lS a V j dEikVZ e s a V ½ d{k½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 27: Accessory Socket
• Please follow operation manual of mobile to choose suitable charger. Also follow the instruction given below: • Honda will not be responsible for any 1. Always place the mobile phone on soft damage caused due to charger. surface (cloth/ cushion) to avoid any damage due to road shocks while riding. -
Page 28: Luggage Hook
3. Lift up the body cover (3) and stand the (1) Bolt A ¼cks Y V ½ (2) Bolt B ¼cks Y V ½ rod (4). (3) Body cover ¼ckW M h doj½ (4) Rod ¼jkW M ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 29: Front Center Cover
¼ekmfVa x xz k s e s V ½ (1) Dust cover ¼MLV doj½ (2) Lock nut ¼ykW d uV½ (3) Front center cover (3) Rear view mirror ¼fj;j O;w fejj½ ¼Ýa V lS a V j doj½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 30: Headlight Case
(1) Screw A ¼LØw ½ (2) Screws B ¼LØw l ½ Honda dealer. (3) Tabs (4) Headlight case ¼VS c l½ ¼gS M ykbZ V ds l ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 31: Starting The Engine
6. Lights and horn – check that headlight, Set the parking brake when the vehicle tail/brake light, turn signal indicators is on its center stand. and horn are functioning properly. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 32 4. About 15 seconds after the engine starts, move the choke knob down all the way to fully OFF (B). (3) Ignition switch ¼bXuh”ku fLop½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 33 OFF. NOTE: If you are not able to start the engine with throttle closed, then slightly open the throttle start again. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 34: Running-In
The rear wheel must be locked when moving the vehicle off the center stand or loss of control may result. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 35 (1) Combi brake lever ¼dkW E ch cs z d yhoj½ (2) Brake lock lever ¼cz s d ykW d yhoj½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 36 Excessive brake application may cause ¼Ýa V cz s d yhoj½ either wheels to lock, or loss of control (5) Combi brake lever ¼dW k Ech cs z d yhoj½ on vehicle. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 37 ¼Fkz k W V y½ 12. When riding loose (4) Front brake ¼Ýa V cz s d ½ surfaces, special caution should be (5) Combi brake ¼dkW E ch cs z d ½ taken. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 38: Parking
Park the vehicle on firm, level ground to prevent it from falling over. If you must park on a slight incline, aim the front of the vehicle uphill to reduce the ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 39: Maintenance
MAINTENANCE If your vehicle overturns or becomes involved in a crash, be sure your Honda THE IMPORTANCE OF MAINTENANCE dealer inspects all major parts, even if you A well-maintained vehicle is essential for are able to make some repairs. safe, economical and trouble-free riding. It will also help reduce air pollution. -
Page 40: Safety Precautions
• Make sure the engine is off before you by professionals. Wheel removal should begin any maintenance or repairs. This normally be handled only by a Honda will help eliminate several potential technician or other qualified mechanic; hazards: instructions are included in this manual Carbon monoxide poisoning from •... -
Page 41: Tool Kit
Honda parts or their equivalents for repair and replacement. (1) Tool kit ¼Vw y fdV½ (2) Center compartment ¼la S V j dEikVZ e s a V ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 42: Maintenance Schedule
Should be serviced by your Honda dealer, unless the owner has the proper tools and service data and is mechanically qualified. Refer to the Official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your Honda dealer. - Page 43 SYSTEM AIR FILTER * DRIVE BELT The vehicle must be serviced at every 4000 kms or within 4 months whichever is earlier from the date of previous service. For NOTES refer page 38. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 44 ** STEERING HEAD BEARINGS The vehicle must be serviced at every 4000 kms or within 4 months whichever is earlier from the date of previous service. For NOTES refer page 38. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 45: Color Code
The above color code table helps in providing the correct color part as per your vehicle color. (1) Air cleaner cover ¼,;j Dyhuj doj½ (2) Screws ¼LØw l ½ (3) Air cleaner ¼,;j Dyhuj½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 46: Secondary Air Supply System
Honda genuine air cleaner element or an equivalent air cleaner element specified for your model. Using the wrong Honda air cleaner element or a SECONDARY AIR SUPPLY SYSTEM non-Honda air cleaner element which is not of equivalent quality may cause Refer to the Safety Precautions on page 36. -
Page 47: Crankcase Breather
(1) Clamp ¼dyS E i½ (3) Secondary Air filter ¼lS d s . Mª h ,;j fQYVj½ (2) Crankcase breather tube ¼Øs a d ds l cz h nj V;w c ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 48: Engine Oil
Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 49: Activa 4G
If a torque wrench is not used for this every other time the oil is changed, or installation, see your Honda dealer as soon each time if necessary. as possible to verify proper assembly. Oil Drain Bolt Torque: 24 N.m (2.5 kgf.m, 18 Ibf.ft) -
Page 50: Engine Oil Strainer Screen
(1) Oil strainer screen cap ¼vkW ; y LVª s a u j LØhu dS i ½ (2) Spring ¼fLiz a x ½ (3) Oil strainer screen ¼vkW ; y LVª s a u j LØhu½ (4) O-ring ¼O&fja x ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 51: Spark Plug
(3) Spark plug Gap ¼LikdZ Iyx xS i ½ otherwise use a wire brush. (4) Side Elecrode ¼lkbM byS D Vª k s M ½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 52: Engine Idle Speed
Improperly tightened of spark plug may damage the engine. 9. Reinstall the spark plug cap. (2) Throttle stop screw ¼Fkz k W V y LVkW i LØq ½ (A) Increase (B) Decrease ¼c<+ k uk½ ¼?kVkuk½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 53: Wheel Removal
Brake arm joint spring must be removed (10) Front axle nut ¼Ýa V ,Dly uV½ from brake arm joints before removing (11)Front axle shaft ¼Ýa V ,Dly “kk¶V½ brake cable and brake arm. (12)Collar ¼dkW y j½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 54 3. Remove the rear wheel. 4. Installation is in the reverse order of (14) removal (13) (1) Nut ¼uV½ (13) Tang (14) Slot ¼VS a x ½ ¼LykV½ (2) Washer ¼ok”kj½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 55: Brake Shoe Wear
Honda dealer or battery manufacturer. brake, the brake shoes must be replaced. See your Honda dealer for this service. When the brake service is necessary, see Your battery is maintenance-free type and your Honda dealer. Use only genuine Honda can be permanently damaged if the cap parts or its equivalent. - Page 56 (3) Negative (–) terminal lead ¼uS x s f Vo VfeZ u y yhM½ removing the bolt (2). (4) Positive (+) terminal lead ¼ikW f tfVo VfeZ u y yhM½ (5) Battery ¼cS V jh½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 57: Fuse Replacement
2. Remove front center cover electrical system. See your Honda dealer for (page 25). repair. 3. Open the fuse box cover (2) and lift out the fuse (3) from the fuse box. If fuse blown, install a new fuse. -
Page 58: Bulb Replacement
Leave the blown fuse in that circuit and have your vehicle checked by your Honda dealer. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 59 (3) Locking Pin ¼ykW f dxa fiu½ (1) Bulb holder ¼cYc gks Y Mj½ (4) “Top” mark ¼VkW i ekdZ ½ (2) Position light Bulb ¼iks f t”ku ykbZ V cYc½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 60 (1) Taillight bulb holder ¼Vs y ykbZ V cYc gks Y Mj½ (1) Turn signal bulb holder ¼VuZ flXuy cYc gks Y Mj½ (2) Taillight Bulb ¼Vs y ykbZ V cYc½ (2) Bulb ¼cYc½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 61: Cleaning
(typical in coin operated car washes). High pressure water (or air) can damage certain parts of the vehicles. (1) Turn signal bulb holder ¼VuZ flXuy cYc gks Y Mj½ (2) Bulb ¼cYc½ ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 62 6. Test the brakes before riding the vehicle. headlight in high beam. Run the engine Several applications may be necessary while keeping the headlight on. to restore normal braking performance. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 63 Anticipate longer stopping distance to avoid This worsens the effect of the salt. a possible accident. 2. Dry the vehicle and the surface of the metal is protected with the wax. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 64: Storage Guide
Remove the spark plug from the engine carburetor draining is very important, to and store it in a safe place. Do not connect assure proper performance after storage. the spark plug to the spark plug cap. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 65: Removal From Storage
7. Cover the vehicle (don’t use plastic or other coated materials) and store in an unheated area, free of dampness with a minimum of daily temperature variation. Do not store the vehicle in direct sunlight. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. -
Page 66: Specifications
Displacement --------------------------------------- 109.2 cm³ (6.66 cu-in) Spark Plug ------------------------------------------- MR7C-9N (NGK) (Part No. 31917-KWP-D01) Spark plug gap -------------------------------------- 0.80 - 0.90 mm (0.031 - 0.035 in) Idle speed ------------------------------------------- 1,700 ± 100 min (rpm) ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd. - Page 67 Front ----------------- 12V, 21W Rear ----------------- 12V, 21W Speedometer light ---------------------------------- 12V, 1.7Wx2 Turn signal indicator -------------------------------- 12V, 3Wx2 High beam indicator -------------------------------- 12V, 1.7W Fuse Main fuse -------------------------------------------- 15A Sub fuse --------------------------------------------- 10A ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 68 ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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Page 69: Warranty Policy
Valid in India only Warranty Policy Honda Motorcycle & Vehicle India (Pvt.) Ltd. (HMSI) gives the following warranty in respect of vehicle “Activa 4G” manufactured by them. Proper care and precaution has been taken to ensure the best quality in respect of the material and workmanship in manufacturing “Activa 4G”. - Page 70 3. HMSI does not warrant normal wear and tear 8. If there is any damage caused due to usage of items like Clutch Disc, Chain, Chain Sprocket, improper oil/grease, non genuine parts. Wheel Rim (in case of misalignment and ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 71 ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 72 Emission warranty, admitted, for a prima facie examination, in manufacturer will replace, at Authorized the event of failure of the vehicle to meet the centers free of charge, the components which ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 73 Manual for use of the vehicle. replacement of parts. Under circumstances uses 9. All the parts removed for replacement lubricants and fuel as recommended under warranty will be the property of the by manufacturer. manufacturer. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 74 A vehicle, or parts thereof, which has been referred to in sub-rule(2) of Rule altered, tampered with modified Central Motor Vehicle replaced in an unauthorized manner. Rules. Produces the Owner’s Manual and Log book for verification details. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
- Page 75 NOTE: The emission warranty is applicable only when a customer enters into emission warranty contract. ACTIVA 4G Honda Motorcycle & Scooter India Pvt. Ltd.
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