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1980 CB900C
Shop manual
Honda 1980 CB900C Shop Manual
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Table Of Contents
394
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of
394
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394
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use this Manual
General Information
General Safety
Service Rules
Specifications
Torque Values
Special Tools
Common Tools
Cable & Harness Routing
Maintenance Schedule
Exhaust Emission Control System
Crankcase Emission Control System
Emission Control Information Label
Engine Lubrication Diagram
Lubrication - Service Information
Lubrication: Specifications
Lubrication: Tools
Lubrication: Torque Values
Lubrication: Troubleshooting
Engine Lubrication
Engine Oil Level
Engine Oil & Filter Change
Oil Strainer Cleaning
Oil Pressure Check
Oil Cooler Inspection
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Subtransmission Oil Check
Subtransmission Oil Change
Subtransmission Oil Pump Removal
Subtransmission Oil Pump Installation
Chassis Lubrication
Final Drive Gear Oil Check and Change
Drive Shaft Coupling
Control Cable Lubrication
Lubrication Points Diagram
Inspection and Adjustment - Service Information
Inspection and Adjustment - Tools Needed
Inspection and Adjustment - Specifications
Engine Inspection and Adjustment
Fuel Lines
Throttle Operation
Carburetor Choke
Air Cleaner
Crankcase Breather
Spark Plugs
Valve Clearance
Valve Clearance Adjustment
Valve Shim Selection Chart
Cam Chain Tensioner
Carburetor Synchronization
Carburetor Synchronization Adjustment
Carburetor Idle Speed
Ignition Timing
Spark Advancer
Cylinder Compression
Battery
Brake Fluid
Brake Pad Wear
Brake System
Rear Brake Pedal Height
Brake Light Switch
Headlight Aim
Clutch Inspection and Adjustment
Side Stand
Suspension Inspection
Nuts, Bolts, Fasteners Check
Wheels Check
Recommended Tire Pressure and Tire Size
Steering Head Bearings
Fuel System Exploded View
Fuel System Service Information
Fuel System - Tools Needed
Fuel System Specifications
Fuel System Troubleshooting
Carburetor Removal
Vacuum Cylinder Disassembly
Pilot Screw Removal
Pilot Screw Installation
Float and Jets
Air-Cutoff Valve Disassembly
Accelerator Pump Disassembly
Component Assembly
Float Level
Carburetor Separation
Linkage Disassembly
Linkage Assembly
Carburetor Assembly
Fast Idle Adjustment
Accelerator Pump Adjustment
Carburetor Installation
Pilot Screw Adjustment
Idle Drop Procedure
Limiter Cap Installation
Fuel Tank Checks
Air Cleaner Checks
Crankcase Ventilation System
Engine Removal/Installation - Diagram
Engine Removal/Installation - Service Information
Engine Removal/Installation - Specifications
Engine Removal/Installation - Torque Values
Engine Removal
Engine Installation
Exhaust Pipe Installation
Cylinder Head/Valve Exploded View
Cylinder Head/Valve Service Information
Cylinder Head/Valve - Tools Needed
Cylinder Head/Valve Torque Values
Cylinder Head/Valve Specifications
Cylinder Head/Valve Troubleshooting
Camshaft Removal
Cam Bearing Surface Inspection
Camshaft Runout
Cam Inspection
Cam Chain Length Measurement
Cam Chain Guide Inspection
Camshaft Oil Clearance
Cylinder Head Removal
Cylinder Head Disassembly
Valve Spring Free Length Inspection
Valve Stem-To-Guide Clearance
Cam Chain Guide and Cam Chain Tensioner Inspection
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Cylinder/Piston View
Cylinder/Piston Service Information
Cylinder/Piston - Tools Needed
Cylinder/Piston Specifications
Cylinder/Piston Troubleshooting
Cylinder Removal
Cam Chain Tensioner Inspection
Piston Removal
Piston/Piston Ring Inspection
Piston Ring Installation
Piston Installation
Cylinder Installation
Clutch Exploded View
Clutch Service Information
Clutch - Tools Needed
Clutch - Torque Values
Clutch Specifications
Clutch Troubleshooting
Clutch Cover Removal
Clutch Lifter Removal
Clutch Removal
Clutch Spring Inspection
Clutch Disc Inspection
Plate Inspection
Primary Drive Gear Removal
Clutch Installation
Clutch Cover Installation
Starter Clutch Disassembly
Starter Drive Gear Inspection
Starter Clutch Assembly
Gearshift Linkage Exploded View
Gearshift Linkage Service Information
Gearshift Linkage Troubleshooting
Gearshift Linkage Removal
Neutral Switch Inspection
Gearshift Linkage Installation
Subtransmission Exploded View
Subtransmission Service Information
Subtransmission - Tools Needed
Subtransmission Specifications
Subtransmission - Torque Values
Subtransmission Troubleshooting
Subtransmission Disassembly
Subtransmission Inspection
Subtransmission Assembly
Subtransmission Case Removal
Retainer B Oil Seal Relacement
Drive Gear Removal
Retainer B and Driven Gear Assembly Removal
Retainter B Oil Seal and O-Ring Replacement
Retainer B and Driven Gear Installation
Driven Gear Preload Inspection
Drive Gear Installation
Subtransmission Case Installation
Crankcase Exploded View
Crankcase Service Information
Crankcase Torque Values
Crankcase Disassembly
Crankcase Assembly
Transmission Exploded View
Transmission Service Information
Transmission - Tools Needed
Transmission Specifications
Transmission Troubleshooting
Transmission Disassembly
Transmission Inspection
Shift Fork and Shift Drum Removal
Gear Shift Drum and Shift Fork Inspection
Shift Drum and Shift Fork Installation
Transmission Assembly
Crankshaft/Primary Shaft Exploded View
Crankshaft/Primary Shaft Service Information
Crankshaft/Primary Shaft - Tools Needed
Crankshaft/Primary Shaft Torque Values
Crankshaft/Primary Shaft Specifications
Crankshaft/Primary Shaft Troubleshooting
Primary Shaft Removal
Primary Shaft Disassembly
Primary Shaft Inspection
Primary Chain Tensioner Disassembly
Crankshaft Inspection
Cam Chain Length Check
Primary Chain Length Measurement
Bearing Inspection
Connecting Rods
Main Bearings
Bearing Selection
Connecting Rod Bearing Inserts
Connecting Rod Installation
Primary Shaft Assembly
Primary Chain Tensioner Assembly
Front Wheel/Suspension Exploded View
Front Wheel/Suspension Service Information
Front Wheel/Suspension - Tools Needed
Front Wheel/Suspension Torque Values
Front Wheel/Suspension Specifications
Front Wheel/Suspension Troubleshooting
Headlight Case Removal
Headlight Disassembly/Assembly
Headlight Case Installation
Instruments
Indicator Light Bulb Replacement
Indicator Light Bulb Removal
Meter Bulb Replacement
Instruments Assembly and Installation
Handlebar Removal
Handlebar Installation
Fuse Holder Replacement
Ignition Switch Replacement
Front Wheel Removal
Front Wheel Disassembly
Wheel Bearings
Wheel Inspection
Axle Inspection
Axle Installation
Front Fork Removal
Front Fork Disassembly
Fork Tube Separation
Fork Inspection
Front Fork Assembly/Installation
Front Fork Installation
Steering Stem Removal
Steering Stem Installation
Rear Wheel/Suspension Exploded View
Rear Wheel/Suspension Service Information
Rear Wheel/Suspension - Tools Needed
Rear Wheel/Suspension Specifications
Rear Wheel/Suspension Troubleshooting
Rear Wheel Removal
Rear Wheel Disassembly
Rear Axle Inspection
Rear Wheel Bearing Play Inspection
Rear Wheel Rim Runout Inspection
Damper Rubber Inspection
Rear Wheel Assembly
Rear Wheel Installation
Rear Shock Absorber Removal
Rear Shock Absorber Disassembly
Rear Shock Absorber Assembly
Rear Shock Absorber Installation
Swing Arm Removal
Swing Arm Disassembly
Pivot Bearing Replacement
Swing Arm Assembly
Swing Arm Installation
Final Drive Exploded View
Final Drive Service Information
Final Drive - Tools Needed
Final Drive Specifications
Final Drive Torque Values
Final Drive Troubleshooting
Final Gear Case Removal
Backlash Inspection
Oil Seal Removal/Installation
Ring Gear Bearing Retainer
Gear Case
Pinion Gear Retainer
Preload Adjustment
Final Gear Case Installation
Hydraulic Brake Exploded View
Hydraulic Brake Service Information
Hydraulic Brake - Tools Needed
Hydraulic Brake Specifications
Hydraulic Brake Troubleshooting
Brake Fluid Replacement/Air Bleeding
Brake Fluid Draining
Brake Fluid Filling
Air Bleeding
Brake Pad/Disc
Front Pad Replacement
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Table of
Contents
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Table of Contents
Troubleshooting
Lubrication: tools
19
Fuel system troubleshooting
55
Cylinder head/valve troubleshooting
83
Cylinder/piston service information
106
Clutch troubleshooting
117
Gearshift linkage service information
130
Subtransmission specifications
137
Transmission troubleshooting
159
Crankshaft/primary shaft specifications
171
Front wheel/suspension specifications
185
Rear wheel/suspension service information
212
Final drive torque values
231
Hydraulic brake troubleshooting
247
Battery/charging system troubleshooting
269
Ignition system troubleshooting
279
Electrical starter service information
284
Rear suspension warning system troubleshooting
295
Troubleshooting
304
'81 addendum: Fuel system service information
316
'81 CB900F addendum: Rear wheel/suspension service information
363
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This manual is also suitable for:
1981 cb900c
1982 cb900f
1982 cb900c
1980 cb900f
1981 cb900f
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