Table Of Contents - Honda V 45 SABRE-VF750S 1982 Shop Manual

Table of Contents

Model Identification2
General Information3
General Safety3
Service Rules3
Specification4
Torque Values6
Engine6
Standard Torque Values8
Tools9
Special9
Common10
Emission Control System12
Emission Control Information Label12
Lubrication Diagram13
Lubrication14
Service Information14
Engine Oil14
Il Pump Service Data14
Engine Oil Level16
Engine Oil & Filter Change16
Oil Strainer Cleaning17
Oil Pressure Check17
Oil Pump18
Removal18
Disassembly19
Assembly20
Installation21
Final Drive Oil23
Check23
Change23
Control Cable Lubrication23
Lubrication Points24
Maintenance25
Maintenance Schedule V45 Sabre-Vf750S27
V45 Magna-Vf750C28
Fuel Lines29
Fuel Filter (V45 Magna)29
Throttle Operation30
Carburetor Choke31
Air Cleaner31
V45 Sabre31
V45 Magna32
Crankcase Breather33
Recommended Spark Plugs33
Spark Plug Gap33
Valve Clearance34
Inspection35
Carburetor Synchronization36
Adjustment36
Idle Speed36
Carburetor Idle Speed37
Radiator Coolant37
Radiator Core38
Cooling System Hoses38
Cylinder Compression38
Chassis39
Battery39
Brake Fluid39
Brake Pad Wear40
Brake Shoe Inspection (Wear Indicator)40
Brake System40
Brake Pedal Height40
Brake Pedal Free Play41
Brake Light Switch41
Headlight Aim41
Side Stand42
Suspension43
Front43
Anti-Dive System Inspection43
Rear44
Wheels45
Recommended Tires And Pressure45
Steering Head Bearings45
Nuts, Bolts, Fasteners45
Fuel System View46
Fuel System47
Carburetor Removal (V45 Sabre)49
Carburetor Removal (V45 Magna)51
Vacuum Chamber52
Float Chamber54
Float Level54
Float And Jets54
Pilot Screw56
Carburetor Separation57
Carburetor Assembly60
Carburetor Installation63
Pilot Screw Adjustment64
Idle Drop Procedure (U.s.a. Only)64
Fuel Tank65
Auxiliary Fuel Tank (V45 Magna)66
Automatic Fuel Valve (V45 Sabre)66
Case/Chamber67
Crankcase Ventilation System67
Fuel Pump (V45 Magna)68
High Altitude Adjustment (Usa Only)68
Engine Removal/Installation69
Engine Removal72
Engine Installation77
Cooling System View78
System Testing80
Coolant80
Radiator Cap Inspection80
Coolant Replacement81
Thermostat82
Technical Data84
Radiator/Cooling Fan86
Radiator Inspection88
Water Pump90
Mechanical Seal Inspection90
Clutch View93
Table Of Contents94
Troubleshooting96
Clutch Fluid Replacement/Air Bleeding97
Clutch Fluid Filling97
Air Bleeding97
Clutch Master Cylinder98
Master Cylinder I.d. Inspection99
Master Piston O.d. Inspection99
Clutch Slave Cylinder101
Piston O.d. Inspection102
Cylinder I.d. Inspection102
Clutch Cover Removal104
Starter Clutch Disassembly104
Starter Driven Gear Inspection106
Clutch Disassembly106
Clutch Spring Inspection107
Clutch Disc Inspection107
Clutch Plate Inspection108
Clutch Outer Guide Inspection108
Clutch Outer Inspection108
Clutch Assembly109
Starter Clutch Assembly111
Clutch Cover Installation113
Gearshift Linkage View115
Gearshift Linkage116
Gearshift Linkage Removal117
Gearshift Linkage Installation119
Alternator View122
Alternator123
Flywheel Removal124
Stator Removal125
Stator Installation125
Flywheel Installation126
Cylinder Head/Valves View127
Cylinder Head/Valves128
Camshaft Removal130
Camshaft/Cam Holder Inspection132
Camshaft Runout132
Cam Inspection133
Cylinder Head Removal134
Cam Chain Guide And Cam Chain Tensioner Inspection136
Cylinder Head Disassembly136
Cylinder Head Inspection137
Rocker Arm Inspection138
Rocker Arm Shaft And Spring Inspection138
Valve Stem-To-Guide Clearance139
Valve Guide Replacement140
Valve Seat Inspection/Refacing141
Cylinder Head Assembly142
Cylinder Head Installation143
Camshaft Installation145
The Marks On The Camshafts Mean146
Crankcase View151
Crankcase152
Crankcase Disassembly153
Crankcase Assembly154
Crankshaft/Piston View158
Crankshaft/Piston159
Connecting Rod Removal161
Piston Removal162
Piston/Piston Ring Inspection162
Crankshaft Removal165
Crankshaft Inspection165
Cam Chain Length Measurement165
Bearing Inspection166
Connecting Rods166
Main Bearings167
Bearing Selection168
Connecting Rod Bearing Inserts168
Main Bearing169
Crankshaft Installation170
Piston And Rod Installation170
Transmission View174
Transmission175
Transmission Disassembly177
Transmission Inspection178
Drive Gear Removal179
Countershaft Bearing Replacement180
Countershaft Installation181
Output Driven Gear Removal183
Output Driven Gear Bearing Replacement184
Output Driven Gear Installation185
Output Driven Gear Case Bearing Replacement187
Gear Tooth Contact Pattern Check188
Output Driven Gear Adjustment Shim189
Backlash Inspection189
Countershaft/Output Drive Gear Adjustment Shims190
Output Gear Case Gasket Selection190
Countershaft Inspection192
Shift Fork And Shift Drum193
Gear Shift Drum And Shift Fork Inspection193
Transmission Assembly196
Mainshaft196
Countershaft197
Drive Train View199
Drive Train200
Final Drive Removal202
Drive Shaft202
Final Drive Gear205
Ring Gear Removal205
Ring Gear Bearing Removal206
Case Cover Oil Seal Replacement206
Pinion Gear Removal206
Pinion Bearing Removal208
Pinion Retainer Oil Seal Replacement208
Case Bearing And Oil Seal Replacement209
Breather Hole Cleaning210
Pinion Gear Assembly210
Ring Gear Assembly211
Pinion Joint Installation215
Final Drive Installation216
Front Wheel/Suspension View218
Front Wheel/Suspension219
Headlight (V45 Sabre)222
Case Removal/Installation222
Bracket Removal/Installation222
Disassembly/Assembly223
Headlight (V45 Magna)223
Ignition Switch224
Removal/Installation224
Instruments (V45 Sabre)226
Instrument Assembly/Installation227
Odometer Removal228
Odometer Bulb Replacement229
Odometer Disassembly229
Assembly/Installation230
Instruments (V45 Magna)230
Indicator Light Bulb Replacement230
Handlebars233
Front Wheel237
Wheel Bearing Inspection239
Wheel Inspection239
Axle Inspection239
Front Forks243
Fork Spring Free Length246
Fork Tube/Fork Slider/Piston247
Bushing/Back-Up Ring247
Anti-Dive Case248
Front Fork Installation253
Steering Stem254
Bearing Replacement255
Hydraulic Brake View259
Hydraulic Brake260
Brake Fluid Replacement/Air Bleeding262
Brake Fluid Filling262
Brake Pad/Disc264
Rad Replacement264
Disc Thickness266
Brake Disc Warpage266
Master Cylinder266
Brake Calipers269
Piston Inspection270
Cylinder Inspection270
Rear Wheel/Suspension/Brake View272
Rear Wheel/Suspension/Brake273
Honda V45274
Rear Wheel275
Axle276
Wheel Bearings276
Wheel Rim Runout277
Damper Rubber277
Brake Drum I.d.277
Rear Brake Panel280
Lining Thickness Inspection280
Shock Absorber (V45 Sabre)282
Oil Seal Replacement283
Sabre284
Shock Absorber Linkage287
Linkage Bushing Inspection288
Shock Linkage Installation288
Shock Absorber (V45 Magna)290
Spring Free Length291
Swingarm293
Pivot Bearing Replacement294
Battery/Charging System View296
Battery/Charging System297
Battery Removal (V45 Sabre, V45 Magna)299
Testing Specific Gravity299
Charging300
Charging System300
Current Test300
Stator Continuity Test301
Voltage Regulator/Rectifier Test301
Voltage Regulator Performance Test302
Ignition System View303
Ignition System304
Ignition Coil306
Continuity Test306
Performance Test307
Transistorized Ignition System307
Pulse Generator Test307
Pulse Generator Replacement308
Spark Unit308
Electric Starter View309
Electric Starter310
Starter Motor311
Brush Inspection312
Commutator Inspection312
Field Coil Inspection313
Starter Relay Switch314
Clutch Diode314
Switches315
Oil Pressure Switch316
Gear Change Switch317
Handlebar Switches318
Headlight Hi-Low Switch318
Turn Signal Switch318
Horn Button318
Clock Select And Timer Buttons (V45 Sable)319
Starter Button319
Engine Stop Switch319
Clutch Switch320
Fuel Level Sensor (V45 Sabre)320
Low Fuel Warning Light (V45 Magna)322
Thermostatic Switch323
Temperature Sensor323
Temperature Gauge325
Radiator Reservoir Sensor325
Speed Sensor (V45 Sabre)325
Tachometer326
Trip Meter (V45 Sabre)326
Clock Log327
Trip Log327
Clock (V45 Sabre)327
Brake And Tail Light Sensor328
Headlight Sensor (V45 Sabre)328
Battery Electrolyte Level Sensor (V45 Sabre)329
Turn Signal Cancel System (V45 Sabre)330
Angle Sensor330
Speed Sensor331
Cancel Unit331
Turn Signal Circuit331
Wiring Diagrams332
V45 Sabre (Vf750S)332
V45 Magna (Vf750C)333
Technical Features334
V-4 Engine Features335
Automatic Cam Chain Tensioner336
Carburetor Choke (Bystarter System)337
Anti-Dive Front Suspension338
Operation338
Front Suspension Adjustment Chart338
Automatic Turn Signal Cancelling System (V45 Sabre)339
Electric Speedometer/Tachometer (Speedometer: V45 Sabre)341
Fuel/Water Temperature Gauges341
Engine Does Not Start Or Is Hard To Start343
Engine Lacks Power344
Poor Performance At Low And Idle Speeds345
Poor Performance At High Speed345
Poor Handling345
'83 V45 Sabre Magna Addendum346
Contents346
Specifications347
Vf750S347
Vf750C347
V45 Sabre Cable & Harness Routing349
V45 Magna Cable & Harness Routing350
Oil Recommendation351
Oil Viscosities351
Maintenance Schedules V45 Sabre-Vf750S352
V Magna-Vf750C353
Air Cleaner (V45 Sabre)354
Fuel System (V45 Sabre) Service Information354
Carburetor Removal355
Float And Jet356
Carburetor Separation/Assembly357
Clutch358
Clutch Spring360
One Way Clutch361
Cylinder Head/Valve366
Headlight367
Bulb Replacement367
Front Fork (V45 Sabre)369
Rear Wheel/Suspension/Brake (V45 Sabre)370
Brake And Tail Sensor (V45 Sabre)371
Fuel Pilot Lamp371
Check Unit (V45 Magna)371
Wiring Diagrams V45 Sabre (Vf750S)372
Wiring Diagrams V45 Magna (Vf750C)373
One-Way Clutch System374
Construction374
Power Flow Diagram375
Optical-Fiber Antitheft Device376
Function376