CHAPTER 3.
PERIODIC INSPECTION AND ADJUSTMENT
INTRODUCTION
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GENERAL MAINTENANCE/LUBRICATION . ....
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GEN
INFO
SEAT. FUEL TANK AND COVER
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REMOVAL
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INSTALLATION .......
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SPEC
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3-6
VALVE CLEARANCE ADJURTMENT
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CAM CHAIN ADJUSTMENT.
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IDLE SPEED ADJUSTMENT
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INSP
THROTTLE CABLE FREE PLAY ADJUSTMENT
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3-10
ADJ
SPARK PLUG INSPECTION
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IGNITION TIMING CHECK ...........
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COMPRESSION MEASUREMENT
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ENGINE OIL LEVEL INSPECTION .
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ENGINE OIL REPLACEMENT
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3-18
ENG
OIL PRESSURE INSPECTION
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CLUTCH ADJUSTMENT
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ENGINE OIL TANK STRAINER CLEANING
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AIR FILTER CLEANING
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3-27
CARBURETOR JOINT INSPECTION
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CARB
FUEL LINE INSPECTION
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CRANKCASE VENTILATION HOSE INSPECTION
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EXHAUST SYSTEM INSPECTION
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CANISTER INSPECTION (XT600 EAC ONLY)
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3-30
CHAS
CHASSIS
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FRONT BRAKE ADJUSTMENT
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REAR BRAKE ADJUSTMENT
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BRAKE FLUID INSPECTION
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BRAKE PAD INSPECTION
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BRAKE LIGHT SWITCH ADJUSTMENT
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BRAKE HOSE INSPECTION
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AIR BLEEDING ..
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DRIVE
CHAIN
SLACK ADJUSTMENT
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DRIVE
CHAIN
LUBRICATION
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3-38
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