Yamaha XT500E Owner's Manual
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Yamaha XT500E Owner's Manual

Yamaha XT500E Owner's Manual

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OWNER'S MANUAL
XT500E
XT600E
4PT-28199-E6

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  • Page 1 OWNER’S MANUAL XT500E XT600E 4PT-28199-E6...
  • Page 2 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all your XT500E/XT600E’s advantages. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

  • Page 3: Important Manual Information

    8 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. 8 Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 4 IMPORTANT MANUAL INFORMATION EW000002 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 5 EAU03337 XT500E/XT600E OWNER’S MANUAL © 2000 by Yamaha Motor Co., Ltd. 1st Edition, December 2000 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 8: Give Safety The Right Of Way

    GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
  • Page 9 EAU00021 Q GIVE SAFETY THE RIGHT OF WAY Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and free- dom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition.

  • Page 10: Description

    DESCRIPTION Left view .....................2-1 Right view ...................2-2 Controls/Instruments ................2-3...
  • Page 11 EAU00026 DESCRIPTION Left view 1. Headlight (page 6-29) 6. Rear shock absorber spring preload 2. Fuel cock (page 3-7) adjusting nut (page 3-10) 3. Battery (page 6-28) 7. Fuse (page 6-28) 4. Tool kit (page 6-1) 8. Starter (choke) (page 3-8) 5.

  • Page 12: Description

    DESCRIPTION Right view 10. Air filter (page 6-12) 11. Oil filter (page 6-11) 12. Engine oil dipstick (page 6-10) 13. Rear brake pedal (page 3-5, 6-19)
  • Page 13 EAU00026 DESCRIPTION Controls/Instruments 14 15 17 18 14. Clutch lever (page 3-4, 6-18) 19. Right handlebar switches (page 3-4) 15. Left handlebar switches (page 3-3) 20. Front brake lever (page 3-5, 6-18) 16. Speedometer (page 3-2) 21. Throttle grip (page 6-24) 17.

  • Page 14: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock...............3-1 Indicator lights ..................3-2 Speedometer ..................3-2 Tachometer ...................3-3 Handlebar switches ................3-3 Clutch lever....................3-4 Shift pedal....................3-5 Front brake lever ...................3-5 Rear brake pedal ...................3-5 Fuel tank cap ..................3-6 Fuel......................3-6 Fuel cock ....................3-7 Starter (choke) “1” ................3-8 Seat .......................3-9 Helmet holder ..................3-9 Rear shock absorber adjustment............3-10...

  • Page 15: Main Switch/Steering Lock

    EAU00027 INSTRUMENT AND CONTROL FUNCTIONS EW000016 Never turn the key to “OFF” or “LOCK” when the motorcycle is moving. The electrical circuits will be switched off which may result LOCK in loss of control or an accident. Be sure the motorcycle is stopped before turning the key to “OFF”...

  • Page 16: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU00063 High beam indicator light “&” This indicator comes on when the headlight high beam is used. & 1. High beam indicator light “&” 1. Speedometer 2. Neutral indicator light “N” 2. Odometer 3. Turn indicator light “5” 3.

  • Page 17: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU00121 Dimmer switch Turn the switch to “&” for the high beam and to “%” for the low beam. & EAU00127 Turn signal switch To signal a right-hand turn, push the switch to “)”. To signal a left-hand turn, push the switch to “(”.

  • Page 18: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “,” The starter motor cranks the engine when pushing the start switch. EC000005 See starting instructions prior to starting the engine. 1. Engine stop switch 1. Clutch lever 2. Start switch “,” EAU00152 Clutch lever EAU00138 Engine stop switch...

  • Page 19: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Front brake lever 1. Rear brake pedal N. Neutral EAU00158 EAU00162 Front brake lever Rear brake pedal EAU00157 Shift pedal The front brake lever is located on The rear brake pedal is on the right This motorcycle is equipped with a the right handlebar.

  • Page 20: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: The tank cap cannot be reinstalled unless it is unlocked. The key must remain in the cap until the cap is properly installed and locked onto the fuel tank. EW000023 1. Unlock 1. Filler tube sure properly 2.

  • Page 21: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 EAU00191 OFF: closed position Recommended fuel: Always wipe off spilled fuel imme- Regular unleaded gasoline diately with a dry and clean soft with a research octane cloth. Fuel may deteriorate painted number of 91 or higher. surfaces or plastic parts.

  • Page 22: Starter (Choke) "1

    INSTRUMENT AND CONTROL FUNCTIONS ON: normal position RES: reserve position FUEL FUEL 1. Arrow mark pointing to “ON” 1. Arrow mark pointing to “RES” 1. Starter (choke) “1” EAU00210 Starter (choke) “1” With the lever in this position, fuel This indicates reserve. If you run out Starting a cold engine requires a rich- flows to the carburetor.

  • Page 23: Seat

    INSTRUMENT AND CONTROL FUNCTIONS 1. Helmet holder 2. Open EAU00240 When reinstalling the seat, insert the Seat EAU00260 Helmet holder projections on the front of the seat To remove the seat, remove the into the holders, then tighten the To open the helmet holder, insert the bolts.

  • Page 24: Rear Shock Absorber Adjustment

    INSTRUMENT AND CONTROL FUNCTIONS EC000015 Never attempt to turn an adjuster beyond the maximum or minimum setting. 3. Tighten the locknut to the speci- fied torque. 1. Locknut 1. Measuring distance “A” Tightening torque: 2. Adjusting nut Locknut: Shortening spring set length EAU01650 42 Nm (4.2 m Rear shock absorber...

  • Page 25: Sidestand

    This of a malfunction, return the motor- may cause the unit to explode cycle to a Yamaha dealer immedi- due to excessive gas pres- ately for repair. sure. 8 8 Do not deform or damage the cylinder in any way.

  • Page 26: Sidestand/Clutch Switch Operation Check

    SIDESTAND SWITCH IS OK. EW000045 TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “#”. If improper operation is noted, consult a Yamaha dealer immedi- TRANSMISSION IS IN GEAR AND ately. SIDESTAND IS UP. PULL IN CLUTCH LEVER AND PUSH THE START SWITCH.

  • Page 28: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...

  • Page 29: Pre-Operation Check List

    EAU01114 PRE-OPERATION CHECKS Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thor- ough visual inspection, you check the following points before each ride.
  • Page 30 PRE-OPERATION CHECKS ITEM CHECKS PAGE 9 Check for smooth operation. Sidestand pivot 6-25 9 Lubricate if necessary. 9 Make sure that all nuts, bolts, and screws are properly tightened. Chassis fasteners — 9 Tighten if necessary. 9 Check fuel level. Fuel tank 3-6 ~ 3-7 9 Fill with fuel if necessary.

  • Page 32: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine ................5-1 Starting a warm engine...............5-3 Shifting....................5-4 Recommended shift point (for Switzerland only) ........5-4 Tips for reducing fuel consumption.............5-5 Engine break-in ..................5-5 Parking ....................5-6...

  • Page 33: Starting The Engine

    The their functions. Consult engine can be started only under one Yamaha dealer regarding any of the following conditions: control or function that you do 8 The transmission is in neutral. not thoroughly understand. 8 The sidestand is up, the trans-...
  • Page 34 OPERATION AND IMPORTANT RIDING POINTS TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “#”. IF THE TRANSMISSION IS IN NEUTRAL IF THE TRANSMISSION IS IN GEAR AND THE SIDESTAND IS DOWN, AND THE SIDESTAND IS UP, PUSH START SWITCH.

  • Page 35: Starting A Warm Engine

    6. After starting the engine, move on. If the light does not come on, ask the starter (choke) to the halfway a Yamaha dealer to inspect it. position. 4. Turn on the starter (choke) and NOTE: completely close the throttle grip.

  • Page 36: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02941 Recommended shift points (for Switzerland only) 8 8 Do not coast for long periods The recommended shift points are with the engine off, and do not shown in the table below. tow the motorcycle a long dis- tance.

  • Page 37: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS EAU00424 EAU00436 EAU00440 Tips for reducing fuel Engine break-in 0 ~ 150 km consumption There is never a more important peri- Avoid operation above 4,000 r/min. Your motorcycle’s fuel consumption od in the life of your motorcycle than Stop the engine and let it cool for 5 to depends to a large extent on your rid- the period between zero and 1,000...

  • Page 38: Parking

    Do the red zone. not park the motorcycle on a slope 8 8 If any engine trouble should or soft ground; the motorcycle occur during the break-in peri- may overturn. od, consult a Yamaha dealer immediately.

  • Page 40: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit ..............6-1 Drive chain lubrication..........6-23 Periodic maintenance and lubrication chart ...6-3 Cable inspection and lubrication ......6-24 Cowling and panel removal and installation...6-6 Throttle cable and grip lubrication......6-24 Cowling A...............6-7 Brake and shift pedal lubrication......6-25 Panel A, B ..............6-7 Brake and clutch lever lubrication ......6-25 Spark plug..............6-8...

  • Page 41: Tool Kit

    Safety is an obligation done by a Yamaha dealer. of the motorcycle owner. The mainte- nance and lubrication schedule chart should be considered strictly as a guide to general maintenance and lubrication intervals.
  • Page 42 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have necessary tools required during a service operation, take your motorcycle to a Yamaha dealer for service. EW000063 Modifications to this motorcycle not approved by Yamaha may cause loss of performance, and render it unsafe for use.

  • Page 43: Periodic Maintenance And Lubrication Chart

    8 The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. 8 From 50,000 km, repeat the maintenance intervals starting from 10,000 km. 8 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 44 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check runout, spoke tightness and for damage. Wheels • Tighten spokes if necessary. • Check tread depth and for damage. • Replace if necessary. Tires •...
  • Page 45 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Rear suspension relay • Check operation. arm and connecting arm • Lubricate with molybdenum disulfide grease. pivoting points • Check starter (choke) operation. Carburetor •...

  • Page 46: Cowling And Panel Removal And Installation

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Panel A 1. Panel B EAU01139 Cowling and panel removal and installation The cowlings and panels illustrated need to be removed to perform some of the maintenance described in this chapter. Refer to this section each time a cowling or panel has to be removed or reinstalled.

  • Page 47: Cowling A

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Panel A 2. Screw EAU01145 To install Cowling A EAU00488 Panel A Place in the original position and To remove To remove install the screw. Remove the cowling screw and pull Remove the screw and pull outward outward on the areas shown.

  • Page 48: Spark Plug

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel B 1. Spark plug cap 1. Spark plug wrench 2. Screw EAU01833 2. Use the spark plug wrench in the EAU00488 Spark plug Panel B tool kit to remove the spark plug Removal To remove as shown.
  • Page 49 Installation Do not attempt to diagnose such 1. Measure the electrode gap with problems yourself. Instead, take the a wire thickness gauge and, if motorcycle to a Yamaha dealer. You necessary, adjust the gap to should periodically remove specification.

  • Page 50: Engine Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR EC000000 Do not run the motorcycle until you know it has sufficient engine oil. EW000065 Never remove the dipstick just 1. Screw 1. Oil tank cap/dipstick after high-speed operation. Hot oil 2. Cover 2. Maximum level mark could spout out, causing danger.
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Drain bolt (oil tank) 1. Air bleed screw 1. Oil filter element 2. Drain bolt (crankcase) 2. Oil filter cover bolt ( 2) 2. O-ring ( 2) 3. Oil filter drain bolt 6. Check the O-rings for damage. Engine oil and oil filter 4.

  • Page 52: Air Filter

    2. Remove the air filter case fitting not seize. In such a case go to 2.7 L screws and the filter case cover. the nearest Yamaha dealer for With oil filter replacement: repairs. 2.8 L 8 8 After checking, tighten the air bleed screw securely.

  • Page 53: Carburetor Adjustment

    The carburetor is a vital part of the engine and requires very sophisticat- ed adjustment. Most adjustments should be left to a Yamaha dealer who has the professional knowledge and experience to do so. However, the following may be serviced by the owner as part of routine mainte- 1.

  • Page 54: Idle Speed Adjustment

    1,000 to 2,000 r/min. 5 mm at the throttle grip. If the free Occasionally rev the engine to play is incorrect, ask a Yamaha deal- 4,000 to 5,000 r/min. The engine er to make this adjustment. is warm when it quickly responds to the throttle.

  • Page 55: Valve Clearance Adjustment

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00637 EAU00652 176 kg (XT500E) Tires Maximum load* Valve clearance adjustment 180 kg (XT600E) To ensure maximum performance, The correct valve clearance changes Cold tire pressure: Front Rear long service and safe operation, note 150 kPa...
  • Page 56 Yamaha Motor Co., handling, braking, performance Ltd. for this model. No guarantee and safety. Do not carry loosely for handling characteristics can be...

  • Page 57: Wheels

    If any abnormal related wheel parts replace- condition exists in a wheel, con- ment should be left to a sult a Yamaha dealer. Do not Yamaha Service Technician. attempt even small repairs to the 8 8 Patching a punctured tube is wheel.

  • Page 58: Clutch Lever Free Play Adjustment

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Locknut 1. Adjusting nut 1. Locknut 2. Adjusting bolt 2. Locknut 2. Adjusting bolt 3. Free play 3. Free play 4. Loosen the locknut at the clutch EAU00696 EAU00694 lever. Front brake lever free play Clutch lever free play 5.

  • Page 59: Rear Brake Pedal Height Adjustment

    12 mm below the top of result in loss of control and an the footrest. If not, ask a Yamaha accident. Have a Yamaha deal- dealer to adjust it. er inspect and bleed the sys- tem if necessary.

  • Page 60: Brake Light Switch Adjustment

    Apply the brake and inspect the wear indicator. If the brake pads are worn to wear limit, have a Yamaha dealer to replace the 1. Brake light switch 1. Wear indicator groove ( 3) 2. Adjusting nut pads.

  • Page 61: Inspecting The Brake Fluid Level

    Insufficient brake fluid may let air pads. If the thickness is less than the ing leakage and poor brake per- enter the brake system, possibly specified value, have a Yamaha deal- formance. causing the brakes to become inef- er replace the pads.

  • Page 62: Brake Fluid Replacement

    Mixing fluids may result in a The brake fluid should be replaced harmful chemical reaction and only by trained Yamaha service per- lead to poor brake performance. sonnel. Have the Yamaha dealer 8 Be careful that water does not...

  • Page 63: Drive Chain Slack Adjustment

    PERIODIC MAINTENANCE AND MINOR REPAIR EC000096 EAU03006 Drive chain lubrication The chain consists of many parts Too little chain slack will overload which work with each other. If the the engine and other vital parts. chain is not maintained properly, it Keep the slack within the specified will wear out quickly.

  • Page 64: Cable Inspection And Lubrication

    Lubricate the cables and cable ends. purpose grease. If a cable does not operate smoothly, ask a Yamaha dealer to replace it. Recommended lubricant: Engine oil 6-24...

  • Page 65: Brake And Shift Pedal Lubrication

    Lubricate the pivoting parts. and metal-to-metal contact surfaces. Check that the sidestand moves up Recommended lubricant: Recommended lubricant: and down smoothly. Engine oil Engine oil Recommended lubricant: Engine oil EW000113 If the sidestand does not move smoothly, consult a Yamaha deal- 6-25...

  • Page 66: Rear Suspension Lubrication

    Molybdenum disulfide grease brake. 3. Push down hard on the handle- bars several times and check if the fork rebounds smoothly. EC000098 If any damage or unsmooth move- ment is found with the front fork, consult a Yamaha dealer. 6-26...

  • Page 67: Steering Inspection

    Hold the lower end of the front forks and try to move them forward and backward. If any free play can be felt, ask a Yamaha dealer to inspect and adjust the steering. Inspection is eas- ier if the front wheel is removed.

  • Page 68: Battery

    8 8 If the battery seems to have dis- ANTIDOTE: 8 8 Completely recharge the bat- charged, consult a Yamaha deal- 8 8 EXTERNAL: Flush with water. tery before storing. Storing a 8 8 INTERNAL: Drink large quanti-...

  • Page 69: Fuse Replacement

    Install a new fuse of proper 2. Remove the headlight unit. amperage. Turn on the switches and see if the electrical device operates. If the fuse immediately blows again, consult a Yamaha dealer. 6-29...
  • Page 70 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Connector ( 3) 1. Bulb holder 1. Don’t touch 2. Bulb holder cover 4. Turn the bulb holder counter- 5. Put a new bulb into position and 3. Remove the connectors and the clockwise to remove it and secure it in place with the bulb bulb holder cover.

  • Page 71: Turn Signal Light Bulb Replacement

    PERIODIC MAINTENANCE AND MINOR REPAIR 6. Install the bulb holder cover, con- nectors and headlight unit. 7. Install the cowling. 8. If the headlight beam adjustment is necessary, ask a Yamaha dealer to make that adjustment. 1. Bulb 1. Screw 2. Lens 2.

  • Page 72: Taillight Bulb Replacement

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle Since the Yamaha XT500E/XT600E has no centerstand, follow these pre- cautions when removing the front and rear wheel or performing other main- tenance requiring the motorcycle to stand upright. Check that the motor- cycle is in a stable and level position before starting any maintenance.

  • Page 73: Front Wheel Removal

    3. Elevate the front wheel by plac- 8 8 It is advisable to have a ing a suitable stand under the Yamaha dealer service the engine. wheel. 4. Remove the wheel axle and the 8 8 Securely support the motorcy- front wheel.

  • Page 74: Front Wheel Installation

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Upper nut ( 2) 2. Lower nut ( 2) EAU01135 3. Make sure the slot in the 3. Gap Front wheel installation speedometer gear unit fits over 5. Before tightening the holder nuts, 1. Install the speedometer gear unit the stopper on the front fork push down on the handlebars housing into the wheel hub.

  • Page 75: Rear Wheel Removal

    EW000122 suitable stand under engine. 8 8 It is advisable to have a Yamaha dealer service the wheel. 8 8 Securely support the motorcy- cle so there is no danger of it falling over. 1. Remove the axle nut. 2. Loosen the caliper bracket bolt.

  • Page 76: Rear Wheel Installation

    If your motorcycle requires any punched side outward. 6. Pull out the wheel axle, then repair, bring it to a Yamaha dealer. 3. Install the swingarm end bolts. remove the wheel assembly by The skilled technicians at a Yamaha 4.

  • Page 77: Troubleshooting Chart

    2. Compression There is compression. Go to ignition check. Use the electric starter. No compression. Ask a Yamaha dealer to inspect. 3. Ignition Wipe clean with dry cloth and Open throttle half-way and start the Wet. Remove spark correct spark gap or replace spark plug.

  • Page 78: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care....................7-1 Storage ....................7-4...

  • Page 79: Motorcycle Care And Storage

    EAU01518 MOTORCYCLE CARE AND STORAGE Before cleaning Cleaning Care 1. Cover up the muffler outlet with a After normal use exposure technology makes a motorcycle charming but plastic bag. Remove dirt with warm water, a neu- also vulnerable. Although high-quality 2.
  • Page 80 MOTORCYCLE CARE AND STORAGE 8 8 Improper cleaning can damage 8 8 Do high-pressure After riding in the rain, near the sea windshields, cowlings, panels washers or steam-jet cleaners or on salt-sprayed roads. and other plastic parts. Use since they cause water seep- Since sea salt or salt sprayed on the only a soft, clean cloth or age and deterioration in the...
  • Page 81 After cleaning NOTE: 1. Dry motorcycle with Consult a Yamaha dealer for advice Make sure that there is no oil or chamois or an absorbing cloth. on what products to use. wax on the brakes and tires. If nec- 2. Immediately dry the drive chain...
  • Page 82 MOTORCYCLE CARE AND STORAGE Long-term a. Remove the spark plug cap and Storage spark plug. Before storing your motorcycle for Short-term b. Pour a teaspoonful of engine oil several months: Always store your motorcycle in a into the spark plug bore. 1.
  • Page 83 MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and 9. Remove the battery and fully the pivoting points of all levers charge it. Store it in a cool, dry and pedals as well as of the place and recharge it once a sidestand/centerstand.

  • Page 84: Specifications

    SPECIFICATIONS Specifications ..................8-1 HOW TO USE THE CONVERSION TABLE........8-5...

  • Page 85: Specifications

    Displacement 499 cm 595 cm Capacity Bore Stroke 87.0 84.0 mm (XT500E) Periodic oil change 2.7 L 95.0 84.0 mm (XT600E) With oil filter replacement 2.8 L Compression ratio 8.5:1 Total amount 3.3 L...
  • Page 86 Wet, multiple-disc Type With tube Transmission Front Primary reduction system Spur gear Size 90/90-21 54S Primary reduction ratio 74/31 (2.387) (XT500E) Manufacturer/ BRIDGESTONE/TW47 71/34 (2.088) (XT600E) model DUNLOP/TRAIL MAX L Secondary reduction system Chain drive Rear Secondary reduction ratio 38/15 (2.533) (XT500E)
  • Page 87 SPECIFICATIONS Air pressure (cold tire) Brakes up to 90 kg load* Front Front 150 kPa (1.50 kg/cm , 1.50 bar) Type Single disc brake Rear 150 kPa (1.50 kg/cm , 1.50 bar) Operation Right hand operation 90 kg load ~ Maximum Fluid DOT 3 or DOT 4 load*...
  • Page 88 SPECIFICATIONS Electrical Ignition system T.C.I. (Digital) Charging system Type A.C. magneto Standard output 14 V, 13.5A@5,000 rpm Battery Type YTX9-BS Voltage, capacity 12 V, 8 AH Headlight bulb type Halogen bulb Bulb voltage, wattage quantity Headlight 12 V, 60/55W Tail / brake light 12 V, 5/21W Auxiliary light 12 V, 4W...

  • Page 89: How To Use The Conversion Table

    SPECIFICATIONS CONVERSION TABLE EAU01064 METRIC TO IMPERIAL HOW TO USE THE CONVERSION TABLE Metric unit Multiplier Imperial unit All specification data in this manual are listed in SI and m • kg 7.233 ft• lb m • kg 86.794 in• lb METRIC UNITS.

  • Page 90: Consumer Information

    CONSUMER INFORMATION Identification number records .............9-1 Key identification number ..............9-1 Vehicle identification number..............9-1 Model label ..................9-2...

  • Page 91: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when order- ing spare parts from a Yamaha deal- er or for reference in case the vehicle is stolen. 1. Key identification number 1.

  • Page 92: Model Label

    The model label is affixed to the frame under the seat. (See page 3-9 for seat removal procedures.) Record the information on this label in the space provided. This informa- tion will be needed to order spare parts from your Yamaha dealer.
  • Page 93 INDEX Front brake lever free play Air filter ..........6-12 adjustment ..........6-18 Key identification number ......9-1 Front fork inspection......6-26 Battery ...........6-28 Front wheel installation......6-34 Lights switch..........3-3 Brake and clutch lever lubrication ..6-25 Front wheel removal......6-33 Brake and shift pedal lubrication ...6-25 Fuel ............3-6 Main switch/Steering lock......3-1 Brake fluid replacement......6-22...
  • Page 94 INDEX Sidestand/clutch switch operation check ..........3-12 Spark plug ..........6-8 Specifications ..........8-1 Speedometer...........3-2 Start switch..........3-4 Starter (choke).........3-8 Starting a warm engine ......5-3 Starting the engine ........5-1 Steering inspection........6-27 Storage............7-4 Supporting the motorcycle.....6-32 Tachometer ..........3-3 Taillight bulb replacement .....6-32 Throttle cable and grip lubrication ..6-24 Throttle cable free play adjustment ..6-14 Tips for reducing fuel consumption ..5-5 Tires ............6-15...
  • Page 96 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001·1–1.0 1(E)

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