Yamaha XT500E Owner's Manual
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Yamaha XT500E Owner's Manual

Yamaha XT500E Owner's Manual

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OWNER'S MANUAL
XT500E
XT600E
4PT-28199-E7

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Summary of Contents for Yamaha XT500E

  • Page 1 OWNER’S MANUAL XT500E XT600E 4PT-28199-E7...
  • Page 2 INTRODUCTION Welcome to the Yamaha world of motorcycling! As the owner of an XT500E/XT600E, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

  • Page 3: Important Manual Information

    8 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. 8 Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 4 IMPORTANT MANUAL INFORMATION EW000002 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 5 EAU04229 XT500E/XT600E OWNER’S MANUAL ©2001 by Yamaha Motor Co., Ltd. 1st edition, June 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 8: Give Safety The Right Of Way

    Q GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
  • Page 9 EAU00021 Q GIVE SAFETY THE RIGHT OF WAY Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and free- dom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.

  • Page 10: Description

    DESCRIPTION Left view ................... 2-1 Right view ..................2-2 Controls and instruments ..............2-3...

  • Page 11: Left View

    EAU00026 DESCRIPTION Par t l o cat i o ns Left view 1. Headlight (page 6-33) 6. Shock absorber spring preload 2. Fuel cock (page 3-8) adjusting nut (page 3-10) 3. Battery (page 6-31) 7. Fuse (page 6-32) 4. Owner’s tool kit (page 6-1) 8.

  • Page 12: Right View

    DESCRIPTION Right view 10. Air filter element (page 6-13) 11. Oil filter element (page 6-11) 12. Engine oil filler cap (page 6-10) 13. Brake pedal (page 3-5, 6-21)

  • Page 13: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-4, 6-20) 6. Right handlebar switches (page 3-4) 2. Left handlebar switches (page 3-3) 7. Brake lever (page 3-5, 6-21) 3. Speedometer unit (page 3-2) 8. Throttle grip (page 6-16, 6-27) 4. Main switch/steering lock (page 3-1) 9.

  • Page 14: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ..............3-1 Indicator lights .................. 3-2 Speedometer unit ................3-2 Tachometer ..................3-3 Handlebar switches ................3-3 Clutch lever ..................3-4 Shift pedal ..................3-5 Brake lever ..................3-5 Brake pedal ..................3-5 Fuel tank cap ..................

  • Page 15: Instrument And Control Functions

    EAU00027 INSTRUMENT AND CONTROL FUNCTIONS EW000016 Never turn the key to “OFF” or “LOCK” while the motorcycle is moving, otherwise the electrical systems will be switched off, LOCK which may result in loss of control or an accident. Make sure that the motorcycle is stopped before turn- 1.

  • Page 16: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU00057 Turn signal indicator light “5” Tur n si g nal i n di c at o r l i g ht This indicator light flashes when the turn signal switch is pushed to the left &...

  • Page 17: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU03888 Dimmer switch “%/&” Di m mer swi t c h Set this switch to “&” for the high beam and to “%” for the low beam. & EAU03889 Turn signal switch “4/6” Tur n si g nal swi t c h To signal a right-hand turn, push this switch to “6”.

  • Page 18: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “,” St a r t swi t c h Push this switch to crank the engine with the starter. EC000005 See page 5-1 for starting instruc- tions prior to starting the engine. 1. Engine stop switch “$/#” 1.

  • Page 19: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Brake lever 1. Brake pedal EAU00157 EAU00158 EAU00162 Shift pedal Brake lever Brake pedal Shi f t pedal Br a ke l e ver Br a ke pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side side of the engine and is used in...

  • Page 20: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addi- tion, the key cannot be removed if the cap is not properly installed and locked. EW000023 a. Unlock. 1. Filler tube Make sure that the fuel tank cap is b.
  • Page 21 INSTRUMENT AND CONTROL FUNCTIONS EAU00185 EAU04284 Your Yamaha engine has been designed to use regular unleaded Recommended fuel: Immediately wipe off spilled fuel gasoline with a research octane num- REGULAR UNLEADED with a clean, dry, soft cloth, since ber of 91 or higher. If knocking (or...

  • Page 22: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS OFF: closed position ON: normal position RES: reserve position FUEL FUEL FUEL 1. Arrow mark pointing over “OFF” 1. Arrow mark pointing over “ON” 1. Arrow mark pointing over “RES” EAU03050 Fuel cock With the lever in this position, fuel This indicates reserve.

  • Page 23: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS 1. Starter (choke) knob “1” 1. Bolt (×2) 1. Projection (×2) 2. Seat holder (×2) EAU04038 EAU00240 To install the seat Starter (choke) knob “1” Seat 1. Insert the projections on the front St a r t e r ( c hoke) knob Seat Starting a cold engine requires a rich- To remove the seat...

  • Page 24: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS 1. Helmet holder 1. Locknut a. Open. 2. Adjusting nut 2. To increase the spring preload EAU00260 EAU03591 and thereby harden the suspen- Helmet holder Adjusting the shock Hel m et hol d er sion, turn the adjusting nut in absorber assembly To open the helmet holder, insert the direction a.

  • Page 25: Sidestand

    8 Do not deform or damage the gas cylinder in any way, as this will result in poor damp- ing performance. 8 Always have a Yamaha dealer service the shock absorber. 3-11...

  • Page 26: Ignition Circuit Cut-Off System

    Therefore, check this system 8 It cuts the running engine when regularly as described below and have a Yamaha dealer repair it if it the transmission is in gear and does not function properly. the sidestand is moved down.
  • Page 27 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 28: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...

  • Page 29: Pre-Operation Check List

    • If necessary, add recommended oil to specified level. 6-10–6-13 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. Front brake • Adjust if necessary.
  • Page 30 • Adjust if necessary. • Make sure that operation is smooth. Throttle grip • Check free play. 6-16, 6-27 • If necessary, have Yamaha dealer make adjustment or lubricate. • Make sure that operation is smooth. Control cables 6-27 • Lubricate if necessary.
  • Page 31 • Check operation of ignition circuit cut-off system. Sidestand switch 3-11–3-13 • If system is defective, have Yamaha dealer check vehicle. NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time;...

  • Page 32: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine ................5-1 Starting a warm engine ..............5-2 Shifting ....................5-3 Recommended shift points (for Switzerland only) ......5-3 Tips for reducing fuel consumption ..........5-4 Engine break-in ................5-4 Parking ..................... 5-5...

  • Page 33: Operation And Important Riding Points

    EW000054 should be on, otherwise have a length of time. Exhaust fumes Yamaha dealer check the electrical 8 Before starting the engine, are poisonous, and inhaling circuit. check the function of the igni-...

  • Page 34: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 7. When the engine is warm, turn NOTE: Starting a warm engine the starter (choke) off. If the engine fails to start, release the Engi n e, st a r t i n g a war m Follow the same procedure as for start switch, wait a few seconds, and NOTE:...

  • Page 35: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02941 Recommended shift points (for Switzerland only) 8 Even with the transmission in Shi f t poi n t s ( f o r Swi t z er l a nd onl y ) the neutral position, do not The recommended shift points during coast for long periods of time...

  • Page 36: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS EAU00424 EAU01128 EAU04315 Tips for reducing fuel Engine break-in 0–1,000 km consumption Engi n e br e ak- i n Avoid prolonged operation above There is never a more important peri- Fuel consumpt i o n, t i p s f o r r e duci n g 4,000 r/min.

  • Page 37: Parking

    “OFF”. in period, immediately have a EW000058 Yamaha dealer check the vehi- 8 Since the engine and exhaust cle. system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 38: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ..........6-1 Checking and lubricating the throttle grip Periodic maintenance and lubrication chart ..6-3 and cable ............ 6-27 Removing and installing the cowling Checking and lubricating the brake and and panels ............ 6-6 shift pedals ..........

  • Page 39: Periodic Maintenance And Minor Repair

    If you are not familiar with motor- lubrication will keep your vehicle in cycle maintenance work, have a the safest and most efficient condi- Yamaha dealer do it for you. tion possible. The most important points of inspection, adjustment, and lubrication are explained on the fol- lowing pages.
  • Page 40 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000063 Modifications not approved by Yamaha may cause loss of perfor- mance and render the vehicle unsafe for use.

  • Page 41: Periodic Maintenance And Lubrication Chart

    8 The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. 8 From 50,000 km, repeat the maintenance intervals starting from 10,000 km. 8 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 42 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check for cracks or damage. Brake hoses • Replace. (See NOTE on page 6-5.) Every 4 years •...
  • Page 43 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ Rear suspension relay • Check operation. arm and connecting arm √ √ • Lubricate with molybdenum disulfide grease. pivoting points •...

  • Page 44: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Panel A 1. Panel B EAU03516 Refer to this section each time the Removing and installing the cowling or a panel needs to be cowling and panels removed and installed. Cowl i n g and panel s , r e movi n g and i n st a l l i n g The cowling and panels shown above need to be removed to perform some of the maintenance jobs described in...
  • Page 45 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Panel A 2. Screw EAU01145 To install the cowling EAU04003 Cowling A Place the cowling in the original posi- Panels A and B To remove the cowling tion, and then install the screw. To remove one of the panels Remove the screw, and then pull the Remove the screw, and then pull the...

  • Page 46: Checking The Spark Plug

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel B 1. Spark plug cap 1. Spark plug wrench 2. Screw EAU01833 2. Remove spark plug Checking the spark plug shown, with the spark plug Spar k pl u g, checki n g The spark plug is an important wrench included in the owner’s engine component, which is easy to...
  • Page 47 Instead, 1. Measure the spark plug gap with 1/2 turn past finger tight. However, have a Yamaha dealer check the a wire thickness gauge and, if the spark plug should be tightened to motorcycle. necessary, adjust the gap to the specified torque as soon as pos- specification.

  • Page 48: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04354 Engine oil and oil filter element Engi n e oi l and oi l f i l t e r el e ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element replaced at the intervals specified in the periodic maintenance...
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR EC000000 Do not operate the motorcycle until you know that the engine oil level is sufficient. EW000065 Never remove the engine oil tank 1. Drain bolt (oil tank) 1. Oil filter cover bolt (×2) cap after high-speed operation, 2.
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR ECA00105 NOTE: Make sure that the O-ring is properly 8 In order to prevent clutch slip- seated. page (since the engine oil also lubricates the clutch), do not 9. Install the engine oil drain bolts, mix any chemical additives and then tighten them to the with the oil or use oils of grade...

  • Page 51: Cleaning The Air Filter Element

    1. Remove panel B. (See page 6-8 few minutes, immediately stop for panel removal and installation the engine and have a Yamaha procedures.) dealer check for the cause. If oil 2. Remove the air filter case cover...

  • Page 52: Adjusting The Carburetor

    Car b ur e t o r , adj u st i n g The carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most carburetor adjustments should be left to a Yamaha dealer, who has the necessary professional knowledge experience. adjustment 1. Mesh side 1.

  • Page 53: Adjusting The Engine Idling Speed

    Engi n e i d l i n g speed The engine idling speed must be have a Yamaha dealer make the checked and, if necessary, adjusted adjustment. as follows at the intervals specified in the periodic maintenance and lubrica- tion chart.

  • Page 54: Adjusting The Throttle Cable Free Play

    To prevent regarding the specified tires. this from occurring, the valve clear- ance must be adjusted by a Yamaha Tire air pressure dealer at the intervals specified in the The tire air pressure should be a.
  • Page 55 (2.25 kgf/cm result in tire damage, loss of 1.50 bar) 2.25 bar) control, or severe injury. Make 176 kg (XT500E) sure that the total weight of Maximum load* 180 kg (XT600E) rider, passenger, cargo, and * Total weight of rider, passenger, cargo and...
  • Page 56 90/90-21 M/C 54S 90/90-21 54S if the sidewall is cracked, have a DUNLOP TRAIL MAX L 90/90-21 M/C 54S Yamaha dealer replace the tire imme- diately. REAR Manufacturer Size Type Minimum tire tread depth 1.6 mm...

  • Page 57: Spoke Wheels

    EAU00681 EAU00685 8 Ride at moderate speeds after Spoke wheels changing a tire since the tire sur- Wheel s 8 Have a Yamaha dealer replace To maximize the performance, dura- face must first be “broken in” for excessively worn tires.

  • Page 58: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten the locknut at the clutch lever and the crankcase. 1. Locknut (clutch lever) 1. Locknut (crankcase) 2. Adjusting bolt 2. Adjusting nut c. Free play 3. If the specified clutch lever free EAU00694 play could obtained...

  • Page 59: Adjusting The Brake Lever Free Play

    Yamaha dealer adjust it. as follows. control and an accident. 1. Loosen the locknut at the brake lever.

  • Page 60: Adjusting The Rear Brake Light Switch

    If there is air in the hydraulic sys- specified in the periodic maintenance and lubrication chart. tem, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic 1. Rear brake light switch system will diminish the braking 2.

  • Page 61: Checking The Brake Fluid Level

    If the brake level is low, be es the brake disc, have a Yamaha set. sure to check the brake pads for dealer replace the brake pads as a wear and the brake system for leak- set.

  • Page 62: Changing The Brake Fluid

    Changing the brake fluid fluid. Mixing fluids may result in a Br a ke f l u i d , changi n g Have a Yamaha dealer change the harmful chemical reaction and brake fluid at the intervals specified in...

  • Page 63: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00744 Drive chain slack Dr i v e chai n sl a ck The drive chain slack should be checked before each ride and adjust- ed if necessary. To check the drive chain slack Checki n g 1.

  • Page 64: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 2. Wipe the drive chain dry. NOTE: Lubricating the drive chain 3. Thoroughly lubricate the drive Make sure that both adjusting plates Dr i v e chai n , l u br i c at i n g The drive chain must be cleaned and chain with a special O-ring chain are in the same position for proper...

  • Page 65: Checking And Lubricating The Cables

    If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil 6-27...

  • Page 66: Checking And Lubricating The Brake And Shift Pedals

    Recommended lubricant: Recommended lubricant: EW000113 Lithium-soap-based grease Lithium-soap-based grease (all-purpose grease) (all-purpose grease) If the sidestand does not move up down smoothly, have Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-28...

  • Page 67: Lubricating The Rear Suspension

    Recommended lubricant: rebounds smoothly. Molybdenum disulfide grease EC000098 If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 6-29...

  • Page 68: Checking The Steering

    Yamaha 1. Place a stand under the engine dealer check the wheel bearings. to raise the front wheel off the ground.

  • Page 69: Battery

    PERIODIC MAINTENANCE AND MINOR REPAIR 8 8 KEEP THIS AND ALL BATTER- EAU00800 EW000116 Battery IES OUT OF THE REACH OF Bat t e r y 8 8 Electrolyte is poisonous and This motorcycle is equipped with a CHILDREN. sealed-type (MF) battery, which does dangerous since it contains not require any maintenance.

  • Page 70: Replacing The Fuse

    PERIODIC MAINTENANCE AND MINOR REPAIR EC000102 To charge the battery Have a Yamaha dealer charge the 8 8 Always keep battery battery as soon as possible if it charged. Storing a discharged seems to have discharged. Keep in battery can cause permanent mind that the battery tends to dis- battery damage.

  • Page 71: Replacing The Headlight Bulb

    3. Disconnect the headlight coupler Headl i g ht bul b , r e pl a ci n g This motorcycle is equipped with a again, have a Yamaha dealer and the auxiliary light leads, and quartz bulb headlight. If the headlight check the electrical system.
  • Page 72 7. Install the headlight unit by installing the bolts. 8. Install the cowling. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight bulb holder a. Do not touch this area. 4. Remove the headlight bulb hold- 5.

  • Page 73: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Bulb 1. Screw (×2) 2. Lens 2. Lens 2. Remove the defective bulb by EAU03497 EAU01623 pushing it in and turning it coun- Replacing a turn signal light Replacing the tail/brake light terclockwise.

  • Page 74: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel Supporting the motorcycle Raise the rear wheel off the ground Suppor t i n g t h e mot o r c ycl e Since this model is not equipped with by using a motorcycle stand or, if a a centerstand, follow these precau- motorcycle stand is not available, by...

  • Page 75: Front Wheel

    6-36. 8 It is advisable to have a 2. Lift the wheel up between the 4. Pull the wheel axle out, and then Yamaha dealer service the fork legs. remove the wheel. wheel. ECA00048...
  • Page 76 PERIODIC MAINTENANCE AND MINOR REPAIR 7. After tightening the holder nuts, while applying the front brake, push down on the handlebars several times to check if the front fork compresses and rebounds smoothly. 8. Connect the speedometer cable. 1. Retainer 1.

  • Page 77: Rear Wheel

    4. Remove the swingarm end bolts. To remove the rear wheel EW000122 8 8 It is advisable to have a Yamaha dealer service the wheel. 8 Securely support the motorcy- cle so that there is no danger of it falling over.
  • Page 78 PERIODIC MAINTENANCE AND MINOR REPAIR ECA00048 EAU01136 To install the rear wheel I n st a l l Do not apply the brake after the 1. Install the drive chain onto the wheel has been removed together rear sprocket, and then insert the with the brake disc, otherwise the wheel axle from the left-hand brake pads will be forced shut.

  • Page 79: Troubleshooting

    Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. 6-41...

  • Page 80: Troubleshooting Chart

    2. Compression There is compression. Go to ignition check. Use electric starter. No compression. Ask a Yamaha dealer to inspect. 3. Ignition Wipe clean with dry cloth and Open throttle half-way and start the Wet. Remove spark correct spark gap or replace spark plug.

  • Page 82: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ..................... 7-4...

  • Page 83: Motorcycle Care And Storage

    EAU03521 MOTORCYCLE CARE AND STORAGE Before cleaning Cleaning Care 1. Cover the muffler outlet with a ECA00010 Car e While the open design of a motorcy- plastic bag after the engine has cle reveals the attractiveness of the 8 8 Avoid using strong acidic...
  • Page 84 MOTORCYCLE CARE AND STORAGE 8 8 Do not use any harsh chemical 8 8 For motorcycles equipped After riding in the rain, near the sea products on plastic parts. Be with a windshield: Do not use or on salt-sprayed roads sure to avoid using cloths or strong cleaners...
  • Page 85 8 Before operating the motorcy- removed through polishing.) NOTE: 4. To prevent corrosion, it is recom- cle test its braking perfor- Consult a Yamaha dealer for advice mance and cornering behav- mended to apply a corrosion pro- on what products to use. ior.
  • Page 86 MOTORCYCLE CARE AND STORAGE Long-term c. Install the spark plug cap onto Storage St o r a ge Before storing your motorcycle for the spark plug, and then place Short-term several months: the spark plug on the cylinder Always store your motorcycle in a 1.
  • Page 87 MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and 9. Remove the battery and fully the pivoting points of all levers charge it. Store it in a cool, dry and pedals as well as of the place and charge it once a sidestand/centerstand.

  • Page 88: Specifications

    SPECIFICATIONS Specifications ................... 8-1 Conversion table ................8-5...
  • Page 89 Displacement 499 cm Capacity 595 cm Without oil filter element Bore × Stroke 87.0 × 84.0 mm (XT500E) replacement 2.7 L 95.0 × 84.0 mm (XT600E) With oil filter element Compression ratio 8.5:1 replaced 2.8 L...
  • Page 90 With tube Transmission Size 90/90-21 54S or Primary reduction system Spur gear 90/90-21 M/C 54S Primary reduction ratio 74/31 (2.387) (XT500E) Manufacturer/ BRIDGESTONE / TW47 71/34 (2.088) (XT600E) model DUNLOP / TRAIL MAX L Secondary reduction system Chain drive Rear Secondary reduction ratio 2.533 (XT500E)
  • Page 91 SPECIFICATIONS Air pressure (cold tire) Brakes up to 90 kg load* Front Front 150 kPa (1.50 kgf/cm , 1.50 bar) Type Single disc brake Rear 150 kPa (1.50 kgf/cm , 1.50 bar) Operation Right hand 90 kg load–Maximum Fluid DOT 4 load* Rear Front...
  • Page 92 SPECIFICATIONS Electrical Ignition system T.C.I. (Digital) Charging system Type A.C. magneto Standard output 14 V, 13.5A @ 5,000 rpm Battery Type YTX9-BS Voltage, capacity 12 V, 8 AH Headlight bulb type Halogen bulb Bulb voltage, wattage × quantity 12 V, 60/55W × 1 Headlight 12 V, 5/21W ×...

  • Page 93: Conversion Table

    SPECIFICATIONS EAU03941 Conversion table CONVERSION TABLE Conver s i o n t a bl e Conver s i o n t a bl e All specification data in this manual are listed in SI and METRIC TO IMPERIAL Metric unit Multiplier Imperial unit METRIC UNITS.

  • Page 94: Consumer Information

    CONSUMER INFORMATION Identification numbers ..............9-1 Key identification number ..............9-1 Vehicle identification number ............9-1 Model label ..................9-2...

  • Page 95: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. Key identification number 1.

  • Page 96: Model Label

    The model label is affixed to the frame under the seat. (See page 3-9 for seat removal and installation pro- cedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 97 INDEX Indicator lights ........3-2 Air filter element, cleaning ....6-13 Engine break-in ........5-4 High beam indicator light ....3-2 Engine idling speed ......6-15 Neutral indicator light ......3-2 Engine oil and oil filter element ... 6-10 Turn signal indicator light ....3-2 Battery ..........
  • Page 98 INDEX Sidestand, checking and lubricating ..6-28 Spark plug, checking ......6-8 Specifications ........8-1 Speedometer unit ........3-2 Starter (choke) knob ......3-9 Starting the engine ........ 5-1 Steering, checking ....... 6-30 Storage ..........7-4 Supporting the motorcycle ....6-36 Tachometer ...........
  • Page 100 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001·7–0.9×1(E)

This manual is also suitable for:

Xt600e

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