Yamaha Tenere XT660Z Owner's Manual
  1. Manuals
  2. Brands
  3. Yamaha Manuals
  4. Motorcycle
  5. TENERE XT660Z
  6. Owner's manual

Yamaha Tenere XT660Z Owner's Manual

Hide thumbs Also See for Tenere XT660Z:
Table of Contents

Advertisement

Quick Links

See also: Owner's Manual
Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
XT660Z
XT660ZA
2BD-F8199-E1

Advertisement

Table of Contents
loading

Related Manuals for Yamaha Tenere XT660Z

Summary of Contents for Yamaha Tenere XT660Z

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL XT660Z XT660ZA 2BD-F8199-E1...

  • Page 2: R&Tte Directive(1999/5/Ec En300 330-2 V1.3.1(2006-01), En300 330-2 V1.5.1(2010

    Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...
  • Page 3 EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the XT660Z-XT660ZA, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAUM1012 XT660Z-XT660ZA OWNER’S MANUAL ©2014 by MBK INDUSTRIE 1st edition, November 2014 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited. Printed in France.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 FOR YOUR SAFETY – Spoke wheels ....... 6-19 PRE-OPERATION CHECKS .....4-1 Adjusting the clutch lever free DESCRIPTION ........2-1 play..........6-20 Left view ......... 2-1 OPERATION AND IMPORTANT Checking the front and rear brake Right view........
  • Page 7 TABLE OF CONTENTS Replacing a turn signal light bulb ..........6-34 Replacing the license plate light bulb ..........6-35 Supporting the motorcycle....6-35 Front wheel (for non-ABS models)....6-36 Rear wheel (for non-ABS models)....6-37 Troubleshooting ......6-39 Troubleshooting charts ....6-40 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ..........7-3...

  • Page 8: Safety Information

    SAFETY INFORMATION  Never operate a motorcycle with- pears to be very effective in reduc- EAU1031C out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
  • Page 9 SAFETY INFORMATION  Many accidents involve inexperi-  Wear a face shield or goggles. • Always signal before turning or enced operators. In fact, many op- changing lanes. Make sure that Wind in your unprotected eyes erators who have been involved in other motorists can see you.
  • Page 10 SAFETY INFORMATION Carbon Monoxide is a colorless, odor- Loading close to the center of the vehicle less, tasteless gas which may be pres- Adding accessories or cargo to your as possible and make sure to dis- ent even if you do not see or smell any motorcycle can adversely affect stabil- tribute the weight as evenly as engine exhaust.
  • Page 11 Yamaha accessories, which are avail- characteristics can put you and others • Bulky or large accessories may able only from a Yamaha dealer, have at greater risk of serious injury or seriously affect the stability of been designed, tested, and approved death.
  • Page 12 SAFETY INFORMATION  Secure the motorcycle with tie- Aftermarket Tires and Rims The tires and rims that came with your downs or suitable straps that are motorcycle were designed to match attached to solid parts of the mo- the performance capabilities and to torcycle, such as the frame or up- provide the best combination of han- per front fork triple clamp (and not,...

  • Page 13: Description

    DESCRIPTION EAU32221 Left view XT660Z 1. Idle adjusting screw (page 6-16) 8. Engine oil drain bolt (crankcase) (page 6-10) 2. Owner’s tool kit (page 6-2) 9. Engine oil drain bolt (oil tank) (page 6-10) 3. Air filter element (page 6-14) 4.
  • Page 14 DESCRIPTION XT660ZA 1. Main fuse (page 6-31) 10.Engine oil drain bolt (oil tank) (page 6-10) 2. Fuse box 1 (page 6-31) 11.Front wheel hub 3. Idle adjusting screw (page 6-16) 4. Fuse box 2 (page 6-31) 5. Fuse box 3 (page 6-31) 6.

  • Page 15: Right View

    DESCRIPTION EAU32231 Right view XT660Z 1. Grab bar 8. Engine oil filter element (page 6-10) 2. Main fuse (page 6-31) 9. Brake pedal (page 3-11) 3. Battery (page 6-29) 4. Rear brake fluid reservoir (page 6-21) 5. Coolant reservoir (page 6-13) 6.
  • Page 16 DESCRIPTION XT660ZA 1. Rear brake fluid reservoir (page 6-21) 10.Rear wheel hub 2. Fuse box 2 (page 6-31) 3. Owner’s tool kit (page 6-2) 4. Coolant reservoir (page 6-13) 5. Battery (page 6-29) 6. Front brake fluid reservoir (page 6-21) 7.

  • Page 17: Controls And Instruments

    DESCRIPTION EAU10431 Controls and instruments 1. Clutch lever (page 3-10) 9. Main switch/steering lock (page 3-2) 2. Left handlebar switches (page 3-9) 3. Multi-function display (page 3-6) 4. Right handlebar switches (page 3-9) 5. Throttle grip (page 6-16) 6. Brake lever (page 3-11) 7.

  • Page 18: Instrument And Control Functions

     Do not expose any key to exces- cess, take the vehicle along with all three keys to a Yamaha dealer to have sively high temperatures.  Do not place any key close to them re-registered. Do not use the key with the red bow for driving.

  • Page 19: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS  Keep other immobilizer system EAU10474 EAU36871 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power, the meter lighting, taillight, li- ference. cense plate light and auxiliary lights come on, and the engine can be start- ed.
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10693 ECA11021 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.

  • Page 21: Indicator Lights And Warning Lights

    “ ” lights Yamaha dealer check the electrical cir- This warning light comes on if the en- cuit. gine overheats. If this occurs, stop the engine immediately and allow the en- EAUB1521 gine to cool.
  • Page 22 If this oc- come on for a few seconds, and then the wheels to lock during emergen- curs, have a Yamaha dealer check the go off. cy braking. If the warning light self-diagnosis system. (See page 3-8...

  • Page 23: Multi-Function Display

    INSTRUMENT AND CONTROL FUNCTIONS The multi-function display is equipped buttons, turn the key to “ON”. EAUS1944 Multi-function display with the following: When the digits start flashing,  a speedometer (which shows the push the “SELECT” button to riding speed) change between kilometers and ...
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS When the fuel amount in the fuel tank Clock mode ECA10032 NOTICE decreases to XT660Z 6.7 L (1.77 US gal, 1.47 Imp.gal) - XT660ZA 5.8 L Do not operate the engine in the ta- chometer red zone. (1.53 US gal, 1.28 Imp.gal), the bottom Red zone: 7500 r/min and above segment of the fuel meter starts flash-...
  • Page 25 ABS warning light will diagnosis system. If the electrical cir- Fuel meter come on. If this occurs, have a Yamaha cuit is defective, all the segments start dealer check the vehicle. flashing. If this occurs, have a Yamaha This model is also equipped with a self- dealer check the electrical circuit.

  • Page 26: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS key and both standard keys to a Right EAU1234H Handlebar switches Yamaha dealer and have the stan- dard keys re-registered. Left 1. Engine stop switch “ ” 2. Start switch “ ” 1. Pass switch “...

  • Page 27: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS ter position. To cancel the turn signal EAU12735 EAU12821 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12501...

  • Page 28: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12872 EAU26825 EAU12944 Shift pedal Brake lever Brake pedal ZAUM1260 ZAUM1251 1. Shift pedal 1. Brake lever 1. Brake pedal 2. Position adjusting dial The shift pedal is located on the left The brake pedal is located on the right 3.

  • Page 29: Abs (For Abs Models)

    EAU51802 ABS (for ABS models) sulting in improper performance of  The ABS performs a self-diagno- The Yamaha ABS (Anti-lock Brake the ABS system. sis test each time the vehicle first System) features a dual electronic con- starts off after the key is turned to trol system, which acts on the front and “ON”...

  • Page 30: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13075 EAU13222 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10882 WARNING not properly closed and locked.
  • Page 31 Gasoline is poisonous and can as well as to the exhaust system. cause injury or death. Handle gaso- Your Yamaha engine has been de- line with care. Never siphon gasoline signed to use premium unleaded gas- by mouth. If you should swallow...

  • Page 32: Fuel Tank Breather/Overflow Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAUB1302 EAU13434 ECA10702 Fuel tank breather/overflow Catalytic converter NOTICE hose This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. of leaded gasoline will cause unre- EWA10863 pairable damage to the catalytic WARNING converter.

  • Page 33: Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU13862 EAUM3590 Seat Adjusting the front fork To remove the seat For XT660Z: Insert the key into the seat lock, turn it This front fork is equipped with spring counterclockwise, and then pull the preload adjusting bolts. seat off.
  • Page 34 INSTRUMENT AND CONTROL FUNCTIONS Type A Type A Spring preload setting: Minimum (soft): Spring preload setting: Minimum (soft): Standard: 27 complete turn(s) in direction (b)* Maximum (hard): Standard: 5 complete turn(s) in direction (b)* Maximum (hard): For XT660ZA: 0 complete turn(s) in direction (b)* * With the adjusting bolt fully turned This front fork cannot be adjusted.

  • Page 35: Adjusting The Shock Absorber Assembly

     Do not dispose of a damaged or Align the appropriate notch in the ad- worn-out shock absorber as- Standard: justing ring with the position indicator sembly yourself. Take the shock on the shock absorber. Maximum (hard): absorber assembly to a Yamaha dealer for any service. 3-18...

  • Page 36: Sidestand

     It cuts the running engine when this system regularly and have a or lower it with your foot while holding the transmission is in gear and the Yamaha dealer repair it if it does not the vehicle upright. sidestand is moved down. function properly.
  • Page 37 INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.

  • Page 38: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 6-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
  • Page 39 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-16, 6-25 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
  • Page 40 • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-19 • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 41: Operation And Important Riding Points

     The transmission is in the neutral understand, ask your Yamaha dealer. a turnover. In this case, the multi-func- EWA10272 position.

  • Page 42: Shifting

    The gear positions are shown in the il- should be on, otherwise have a lustration. Yamaha dealer check the electrical cir- cuit. To shift the transmission into the neu- 3. Start the engine by pushing the tral position, press the shift pedal down start switch.

  • Page 43: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS ECA10261 EAU16811 EAU16842 Tips for reducing fuel con- Engine break-in NOTICE sumption There is never a more important period  Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).

  • Page 44: Parking

    Yamaha dealer check the vehi- touch them and be burned. cle.  Do not park on a slope or on soft...

  • Page 45: Periodic Maintenance And Adjustment

    To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.

  • Page 46: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 47: Periodic Maintenance Chart For The Emission Control System

     From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.

  • Page 48: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770M General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √...
  • Page 49 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for exces- √ √...
  • Page 50 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Shock absorber as- • Check operation and shock ab- √...
  • Page 51 PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1891  Replace the air filter element more frequently if you are riding in unusually wet or dusty areas.  Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinder, and change the brake fluid. •...

  • Page 52: Removing And Installing Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18773 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. ZAUM1243 ZAUM1239 1.

  • Page 53: Checking The Spark Plug

    Do not attempt to can reveal the condition of the engine. 2. Panel B diagnose such problems yourself. In- stead, have a Yamaha dealer check To remove the spark plug To install the panel the vehicle. 1. Remove the spark plug cap.

  • Page 54: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUB1567 Engine oil and oil filter ele- If a torque wrench is not available ment when installing a spark plug, a good The engine oil level should be checked estimate of the correct torque is 1/4– before each ride.
  • Page 55 PERIODIC MAINTENANCE AND ADJUSTMENT it to the correct level. NOTICE: Do tion, otherwise hot engine oil 4. Remove the engine oil filler cap could spout out and cause dam- not operate the vehicle until you and the drain bolt to drain the oil from the crankcase.
  • Page 56 PERIODIC MAINTENANCE AND ADJUSTMENT 6. Remove the oil filter element drain Tightening torques: bolt to drain the oil from the oil fil- Engine oil drain bolt (crankcase): ter element. 30 Nm Engine oil drain bolt (oil tank): 18 Nm Skip steps 7–9 if the oil filter element is 13.

  • Page 57: Coolant

    PERIODIC MAINTENANCE AND ADJUSTMENT 16. Install the engine guard by install- EAU20071 Coolant ing the screws. Be sure to wipe off spilled oil on any The coolant level should be checked parts after the engine and exhaust sys- before each ride. In addition, the cool- tem have cooled down.

  • Page 58: Replacing The Air Filter Element And Cleaning The Check Hose

    Yamaha dealer check the anti- chart. Replace the air filter element freeze content of the coolant as more frequently if you are riding in un-...
  • Page 59 PERIODIC MAINTENANCE AND ADJUSTMENT 1. Air filter case cover 1. Air filter element 1. Air filter check hose 2. Screw 2. Air filter check hose plug 5. Install the air filter case cover by 3. Pull the air filter element out. 2.

  • Page 60: Adjusting The Engine Idling Speed

    Yamaha dealer make the adjustment. and, if necessary, have a Yamaha deal- the screw in direction (a). To decrease er adjust it. the engine idling speed, turn the screw in direction (b).

  • Page 61: Valve Clearance

    Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart.
  • Page 62 High-speed riding: could lead to an accident. or glass fragments in it, or if the side- Front: wall is cracked, have a Yamaha dealer 210 kPa (2.10 kgf/cm², 30 psi) After extensive tests, only the tires list- Rear: replace the tire immediately.

  • Page 63: Spoke Wheels

    If any damage is XT660Z METZELER/TOURANCE surface must first be “broken FRONT found, have a Yamaha dealer re- XT660ZA PIRELLI/SCORPION in” for it to develop its optimal place the wheel. Do not attempt TRAIL characteristics.

  • Page 64: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND ADJUSTMENT decrease the clutch lever free decrease the clutch lever free EAU22045 Adjusting the clutch lever free play, turn the adjusting bolt in di- play, turn the adjusting nut in di- play rection (b). rection (b). 7. Tighten the locknut at the crank- case.

  • Page 65: Checking The Front And Rear Brake Pads

    EAU22393 EAUM3570 Checking the front and rear Checking the brake fluid level peared, have a Yamaha dealer replace brake pads Before riding, check that the brake fluid the brake pads as a set. is above the minimum level mark.
  • Page 66  Use only the specified brake flu- brake system for leakage. If the brake fluid level goes down suddenly, have a id; otherwise, the rubber seals Yamaha dealer check the cause before may deteriorate, causing leak- further riding. age.  Refill with the same type of brake fluid.

  • Page 67: Changing The Brake Fluid

    Drive chain slack: Changing the brake fluid Drive chain slack 50.0–60.0 mm (1.97–2.36 in) Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted 4. If the drive chain slack is incorrect, the periodic maintenance and lubrica- if necessary.

  • Page 68: Cleaning And Lubricating The Drive

    PERIODIC MAINTENANCE AND ADJUSTMENT occurring, keep the drive chain EAU23026 Tightening torques: Cleaning and lubricating the slack within the specified limits. Axle nut: drive chain 104 Nm [ECA10572] The drive chain must be cleaned and Locknut: 16 Nm lubricated at the intervals specified in the periodic maintenance and lubrica- 4.

  • Page 69: Checking And Lubricating The Cables

    Yamaha dealer at the intervals cated if necessary. If a cable is specified in the periodic maintenance damaged or does not move smoothly, chart.

  • Page 70: Checking And Lubricating The Brake And Clutch Levers

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23144 EAU23185 Recommended lubricants: Checking and lubricating the Checking and lubricating the Brake lever: brake and clutch levers brake pedal Silicone grease The operation of the brake and clutch The operation of the brake pedal Clutch lever: Lithium-soap-based grease levers should be checked before each should be checked before each ride,...

  • Page 71: Checking And Lubricating The Sidestand

    Lubricating the rear suspen- Lubricating the swingarm piv- sidestand sion The swingarm pivots must be lubricat- ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease The operation of the sidestand should...

  • Page 72: Checking The Front Fork

    [EWA10752] tion. WARNING! To avoid injury, 2. Hold the lower ends of the front have a Yamaha dealer check or re- securely support the vehicle so fork legs and try to move them for- pair it.

  • Page 73: Checking The Wheel Bearings

    (See page 3-16.) Remove the battery bracket by remov- ing the bolts. 1. Battery Have a Yamaha dealer access the bat- The front and rear wheel bearings must tery. be checked at the intervals specified in These models are equipped with a...

  • Page 74: To Store Battery

    To charge the battery: 2. If the battery will be stored for of contact, administer the fol- Have a Yamaha dealer charge the bat- more than two months, check it at tery as soon as possible if it seems to least once a month and fully lowing FIRST AID.

  • Page 75: Replacing The Fuses

    If a fuse is blown, replace it as follows. replaced by a Yamaha dealer. 1. Turn the key to “OFF” and turn off Fuse box 2 (for ABS model only) and the electrical circuit in question.

  • Page 76: Replacing A Headlight Bulb

    4. If the fuse immediately blows EAUB1583 Replacing a headlight bulb rating than recommended to again, have a Yamaha dealer This model is equipped with halogen check the electrical system. avoid causing extensive dam- bulb headlights. If a headlight bulb age to the electrical system and burns out, replace it as follows.
  • Page 77 1. Remove the headlight bulb cover, 3. Headlight bulb stall the headlight bulb cover. and then disconnect the headlight 5. Have a Yamaha dealer adjust the 2. Unhook the headlight bulb holder, coupler. headlight beam if necessary. and then remove the defective bulb.

  • Page 78: Replacing An Auxiliary Light Bulb

    If the tail/brake light does not come on, iary lights. If an auxiliary light bulb by removing the screw. have a Yamaha dealer check it. burns out, replace it as follows. 1. Remove panel B. (See page 6-8.) 2. Remove the auxiliary light socket (together with the bulb) by pulling it out.

  • Page 79: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAUM2203 EAU24351 Replacing the license plate Supporting the motorcycle frame in front of the rear wheel or under light bulb Since this model is not equipped with a each side of the swingarm.

  • Page 80: Front Wheel (For Non-Abs Models)

    EWA14841 2. Insert the wheel axle. WARNING 3. Install the brake calipers by install- For the ABS model, have a Yamaha ing the bolts. dealer remove and install the wheel. Make sure that there is enough space EAU56480 between the brake pads before install- ZAUM1266 1.

  • Page 81: Rear Wheel (For Non-Abs Models)

    Rear wheel (for non-ABS specified torque. models) EWA14841 Tightening torques: WARNING Wheel axle: 59 Nm For the ABS model, have a Yamaha Front wheel axle pinch bolt: dealer remove and install the wheel. 18 Nm Brake caliper bolt: 40 Nm EAU56711 ZAUM1267 1.
  • Page 82 PERIODIC MAINTENANCE AND ADJUSTMENT after the wheel and brake disc Tightening torque: have been removed, otherwise Axle nut: the brake pads will be forced 104 Nm shut. [ECA11073] To install the rear wheel 1. Install the wheel and the brake cal- iper bracket by inserting the wheel axle from the left-hand side.

  • Page 83: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 84: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 85 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.

  • Page 86: Motorcycle Care And Storage

    Some models are equipped with matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10773 NOTICE used. A rusty exhaust pipe may go un-...
  • Page 87 MOTORCYCLE CARE AND STORAGE off any detergent residue using shield. Test the product on a plenty of water, as it is harmful small hidden part of the wind- Salt sprayed on roads in the winter to plastic parts. shield to make sure that it does may remain well into spring.

  • Page 88: Storage

    EWA11132 poorly ventilated room or cover- WARNING ing it with a tarp, while it is still  Consult a Yamaha dealer for ad- Contaminants on the brakes or tires wet, will allow water and humid- can cause loss of control.
  • Page 89 MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel 4. Lubricate all control cables and stabilizer (if available) to prevent the pivoting points of all levers and the fuel tank from rusting and the pedals as well as of the side- fuel from deteriorating.

  • Page 90: Specifications

    SPECIFICATIONS Dimensions: Compression ratio: Coolant quantity: 10.0 : 1 Overall length: Coolant reservoir (up to the maximum level Starting system: 2246 mm (88.4 in) mark): Electric starter Overall width: 0.50 L (0.53 US qt, 0.44 Imp.qt) Lubrication system: 896 mm (35.3 in) Radiator (including all routes): Dry sump Overall height:...
  • Page 91 SPECIFICATIONS Secondary reduction ratio: Manufacturer/model: Front: 45/15 (3.000) XT660Z METZELER/TOURANCE FRONT XT660Z 210 kPa (2.10 kgf/cm², 30 psi) Transmission type: XT660ZA PIRELLI/SCORPION TRAIL XT660ZA 230 kPa (2.30 kgf/cm², 33 psi) Constant mesh 5-speed Manufacturer/model: Rear: Operation: XT660Z MICHELIN/SIRAC XT660Z 230 kPa (2.30 kgf/cm², 33 psi) Left foot operation Rear tire: XT660ZA 250 kPa (2.50 kgf/cm², 36 psi)
  • Page 92 SPECIFICATIONS Rear brake: Voltage, capacity: Immobilizer system indicator light: XT660Z 12 V, 8.0 Ah Type: XT660ZA 12 V, 8.6 Ah Fuses: Single disc brake Headlight: Operation: Main fuse: Right foot operation Bulb type: 30.0 A Specified brake fluid: Halogen bulb Headlight fuse: Bulb voltage, wattage ×...

  • Page 93: Consumer Information

    Record the vehicle identification num- XT660Z ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number ZAUM1271 1.
  • Page 94 CONSUMER INFORMATION space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 95: Index

    INDEX ABS (for ABS models) ......3-12 Front and rear brake pads, checking ... 6-21 Panels, removing and installing ....6-8 ABS warning light (for ABS models) ..3-5 Front fork, adjusting ......3-16 Parking............ 5-4 Air filter element and check hose, Front fork, checking ......
  • Page 96 INDEX Turn signal switch ........3-9 Valve clearance........6-17 Vehicle identification number ....9-1 Wheel bearings, checking.....6-29 Wheel, front (for non-ABS models) ..6-36 Wheel, rear (for non-ABS models) ..6-37 Wheels ..........6-19 10-2...
  • Page 98 Original instructions MBK Industrie Z.I. de Rouvroy 02100 Saint Quentin PRINTED IN FRANCE 2014.12 (E)

This manual is also suitable for:

Tenere xt660za

Table of Contents