1St-2Nd Gear Shift Fork Assembly - Chery Tiggo 2009 Service Manual

2. Use a suitable tool to remove the shift fork spring
pin from the shift fork and the shift fork shaft.
1 - 1st-2nd Shift Fork Shaft
2 - Fork Rack - 1st-2nd Gear Shift Fork
3 - Spring Pin for Fork Shaft
3. Remove the spring pins (3) from the 1st-2nd shift fork shaft (1).
4. Separate the 1st-2nd shift fork (4) and the fork rack (2) from the 1st-2nd shift fork shaft (1).
Assembly
Assemble in the reverse order of disassembly.
NOTE :
• Check and ensure the shift fork is properly installed to the fork shaft, there should be NO axial or radial motion in
the fork shaft.
• Check and ensure the fork rack is properly installed to the fork shaft, there should be NO axial or radial motion in
the fork shaft.
• Check the fork shaft surface for any damage.
• Check the position of the three spring pins, ensure the pins are in proper alignment. The extension of both ends
of the three spring pins should not exceed 3 mm.
300
08–
MANUAL TRANSAXLE UNIT REPAIR
4 - 1st-2nd Shift Fork
5 - 1st-2nd Shift Fork Shaft Assembly
Chery Automobile Co., Ltd.
VISM020015
LTSM080141