Chery QQ6 Service Manual
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Chery QQ6 Service Manual

Chery QQ6 Service Manual

Body accessories and dimensions
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Service Manual For
CHERY QQ6
(Body Accessories and Dimensions)
After Sales Service Department of Chery
Automobile Sales Co., Ltd
1

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Summary of Contents for Chery QQ6

  • Page 1 Service Manual For CHERY QQ6 (Body Accessories and Dimensions) After Sales Service Department of Chery Automobile Sales Co., Ltd...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Chapter 1 Engine Hood and Luggage Compartment ................8 I. Removal of Engine Hood ......................8 1. Preparation ........................8 2. Precautions........................8 3. Disassembly/Reassembly of engine hood accessories ..........8 3.1. Removal Step .....................8 3.2. Installation Step....................8 Disassembly and adjustment of the engine hood assy............9 Disassembly and assembly of air intake grille assy.
  • Page 3 IV. Disassembly/Reassembly of Carpet ..................22 1. Removal Step ......................22 2. Installation Step......................22 V. Removal of Cushion Pad ....................23 1. Removal Step ......................23 2. Installation Step......................24 Chapter 3 Removal and Maintenance of Door................25 I. Disassembly/Reassembly and Maitenance of Front Door...........25 1. System Composition Diagram ..................25 2.
  • Page 4 Chapter 6 Disassembly/Reassembly of Ceiling ................56 1. Preparation ..........................56 2. Precautions..........................56 3. Disassembly/Reassembly of Sun Visor................56 3.1. Removal Step ......................56 3.2. Installation Step......................56 4. Disassembly/Reassembly of Roof Hand-Hold..............57 4.1. Removal Step ......................57 4.2. Installation Step......................57 5. Disassembly/Reassembly of Front Ceiling Lamp...............57 5.1.
  • Page 5 1.1. Removal Step ....................65 1.2. Installation Step....................67 2. Removal of Instrument Panel cross beam.............68 2.1. Removal Step ....................68 2.2. Installation Step....................70 Chapter 8 Air Conditioning (A/C) System ..................71 I. System Composition......................71 II. Removal of Evaporator Assy....................71 1. Preparation ........................71 2. Disassembly/Reassembly Step..................71 3.
  • Page 6 (I). Preparation ......................127 (II). Precautions.....................127 (III). Removal Procedure ..................127 Section 4 Interior Harness....................133 I. Schematic Diagram of Harness .................133 II. Main Connectors Description...................134 III. Disassembly/Reassembly of Interior Floor Harness ..........135 (I). Preparation ......................135 (II). Precautions.....................135 (III). Removal Procedure ..................135 Section 5 Instrument Harness Assy..................142 I.
  • Page 7 IV. Disassembly/Reassembly of Rear Right Door Inner Harness .........164 Section 10 Back Door Harness ..................165 I. Schematic Diagram of Harness .................165 II. Main Connectors Description...................166 III. Disassembly/Reassembly of Back Door Inner Harness ..........167 (I). Preparation ......................167 (II). Precautions.....................167 (III). Removal Procedure ..................167 Section 11 Defroster Harness.....................170 I.

  • Page 8: Chapter 1 Engine Hood And Luggage Compartment

    Chapter 1 Engine Hood and Luggage Compartment I. Removal of Engine Hood 1. Preparation Tool: flat head screwdriver, pliers, wrench 2. Precautions 2.1. During the removal, pay more attention to the application of appropriate strength. No rude operation. 2.2. During the removal/reassembly of trim, especially pay more attention to the protection of surface ornaments so that any ornament may not be damaged.

  • Page 9: Disassembly And Adjustment Of The Engine Hood Assy

    4. Disassembly and adjustment of the engine hood assy. Preparation of tool(s): 13# wrench 4.1. Take off four adjusting bolts from engine hood. And remove the engine hood. At the same time, unscrew four adjusting bolts to adjust the front/rear position and right/left position of the engine hood.

  • Page 10: Adjustment And Assembly Of The Engine Hood Lock

    6. Adjustment and assembly of the engine hood lock Preparation of tool(s): 10# wrench 6.1. Removal Step 6.1.1. Unscrew three centering bolts from the engine hood, and then remove the engine hood lock. Also unscrew these three bolts to adjust the position of engine hood lock.
  • Page 11 7.1.3. Remove the hood lock and detach the engine hood lock control cable from the hood lock assy.. 7.1.4. Remove three clips used to fix the control cable by hand or with a flat head screwdriver. 7.1.5. Draw out the control cable from the engine compartment.

  • Page 12: Installation Step

    7.2. Installation Step The installing steps are reverse to those for removal. CAUTION: In case of installation, the groove on control cable shall be inserted into the pull groove; the control cable penerates into driver’s cab through the engine compartment, and shall Small hole passes through a small hole and then enters into the cab, as shown in the figure.

  • Page 13: Installation Step

    3.1.2. Detach two locating bolts from the luggage boot lock (the installation torque is 9±1 3.1.3. Remove the luggage boot lock core. 3.1.4. Remove two fixing bolts from the trunk (i.e. luggage boot) lock body with a socket wrench. 3.1.5. Take off the trunk lock body. 3.2.

  • Page 14: Installation Step

    4.1.3. Disconnet the connecting plugs from the right and left license plate lamps and then take off the license plate lamp assy. 4.1.4. Remove two fix screws from the license plate lamp with a cross screwdriver. 4.1.5. Take off the license plate lamp 4.1.6.

  • Page 15: Chapter 2 Disassembly/Reassembly Of Interior Decorations

    Chapter 2 Disassembly/Reassembly of Interior Decorations Disassembly/Reassembly Seat Belt 1. Preparation Tools: flat head screwdriver, wrench, sleeve. Parts: disposable clips. 2. Precautions Keep the seat belt clean, avoid the oil stain, and check whether the seat belt is damaged. 3. Removal Step (Driver’s seat belt is taken as an example) Prize the front threshold pressing plate carefully with a flat head screwdriver.
  • Page 16 3.4. Remove the weatherproof rubber strip of the rear door opening. 3.5. Remove the seat belt lower ornament cover. 3.6. Unscrew the fixing nuts with a 17# sleeve, and detach the B pillar lower trim. Installation torque is 50±5Nm 3.7. Unclench the ornament cover on the seat belt regulator with a flat head screwdriver.

  • Page 17: Installation Step

    3.9. Unclench the B pillar trim with a right-angled screwdriver. 3.10. Take off the B pillar trim. 3.11. Remove the fix screws from the seat belt with a cross screwdriver. 3.12. Loosen the fixing nuts with a 17# sleeve, and then take off the seat belt. 4.

  • Page 18: Front Passenger Seat Removal Step

    II. Disassembly/Reassembly of Seat Tool: 16# sleeve 1. Front passenger seat removal step 1.1. Pull the moveable handle under the left seat to move the left seat backwards and reveal the fixing bolts under the seat. 1.2. Remove two fixing bolts before the seat. by sleeve 1.3.
  • Page 19 2.3. Loosen the front fixing bolts at the right side of rear right seat with an open-end wrench. 2.4. Loosen the front fixing bolts at the left side of rear right seat with an open-end wrench. 2.5. Pull up the ring-pull of rear right seat, and lay down the seat forwards.

  • Page 20: Installation Step

    2.8. Loosen the front fixing bolts of rear right seat with a open-end wrench. 2.9. Pull up the ring-pull of rear left seat, and lay down the seat forwards. 3.0. Loosen the rear fixing bolt of rear left seat with a sleeve, and then remove the rear left seat.

  • Page 21: Installation Step

    1.2. Remove the bolts used to joint the console and body lower guard plate with a cross screwdriver. (The tightening torque is 2±0.5N.m) 1.3. Detach the console hand brake ornament plate by hand. 1.4. Pull out the cigarette lighter plug on the console by hand.

  • Page 22: Disassembly/Reassembly Of Carpet

    IV. Disassembly/Reassembly of Carpet Tool: flat head screwdriver, cross head screwdriver; sleeve 1. Removal Step 1.1. Remove the seat. (See Disassembly of Seat) 1.2. Remove the scuff plate, lower trims of B and C pillars. (See Disassembly of B and C Pillars) 1.3.

  • Page 23: Removal Of Cushion Pad

    2.3. Lay the right central rear part of carpet according to the shape of the vehicle bottom, and reveal the installation holes of front right rear seat and lay the carpet reliably. 2.4. Lay well the rear part of carpet according to the shape of vehicle bottom.

  • Page 24: Installation Step

    2. Installation Step 2.1. The installing steps are reverse to those for removal. 2.2. Precautions on reassembly of cushion pad: 2.2.1. Take out the connector harness from the seat and rear oxygen sensors when the cushion pad is laid. 2.2.2. Make the shock absorber lower surface joint tightly with plate work.

  • Page 25: Chapter 3 Removal And Maintenance Of Door

    Chapter 3 Removal and Maintenance of Door I. Disassembly/Reassembly and Maitenance of Front Door 1. System Composition Diagram...

  • Page 26: Preparation

    2. Preparation Tools: right-angled screwdriver, cross screwdriver, 7#, 10# and 13# sleeves, plier. 3. Precautions 3.1 Please wear necessary labor protection supplies to avoid accidents. 3.2 Power off accumulator to avoid damage the electrical units. 3.3 Use the correct method to disassemble and assemble the glass to avoid damage.
  • Page 27 4.5. Separate the inner bar from the inner handle with a right-angled screwdriver. 4.6. Remove the fix screws from the front door inner guard plate with a cross screwdriver. 4.7. Lift up the door inner guard plate from the lower to upper by both hands. 4.8.
  • Page 28 4.10. Take off the interior set square of the exterior rear-view mirror by hand. 4.11. Pull out the connector of the exterior rear-view mirror by hand. 4.12. Remove three fix screws from the exterior rear-view mirror with a sleeve. 4.13 Remove three fix screws from the exterior rear-view mirror with a sleeve.
  • Page 29 4.15. Unscrew four fixing screws from front door sound box by cross head screwdriver. Take out sound box assy. 4.16 Pull out the connector of the front door sound box. 4.17 Reinsert the glass drive switch into the harness, and descend the front door glass down to its lowest position.
  • Page 30 4.20 Remove six fixing bolts from the window glass regulator with a 10# sleeve. Torque: 9±1 N·m. 4.21 Pull out the connector of window glass regulator by hand. 4.22 Take off the window glass regulator assy. 4.23 Separate the upper fixing clips of front door lock core rod from the lock by hand.
  • Page 31 4.25 Loosen the fix screws of front door exterior handle with a sleeve. 4.26. Take out lock core and handle assy. 4.27 Remove three fix screws from the front door lock core with a cross screwdriver. Installation torque: 9±1 Nm 4.28 Pull out the fastener connector and then take off the fastener.
  • Page 32 4.30 Loosen two lower fixing bolts of front door hinge from the door with a 13# wrench. Torque: 36±4N.m. 4.31 Remove the fixing bolts of door limiter from the door with a 10# sleeve. Torque: 10±1 N.m 4.32 Remove the fixing bolts of door limiter from the body with a 10# sleeve, and then take off the door limiter.

  • Page 33: Installation And Adjustment Step

    5. Installation and Adjustment Step 5.1. The installing steps are reverse to those for removal. 5.2. Adjustment of door 5.2.1. After the installation of door, check the horizontial and vertical clearances and the closing force of door. If the clearance is incorrect and the closing force is big, timely adjust the clearnace and force.

  • Page 34: Disassembly/Reassembly And Maintenance Of Rear Door

    II. Disassembly/Reassembly and Maintenance of Rear Door 1. Preparation Flat head screwdriver, cross head screwdriver, No.7, 10, 13 sleeves and pliers. 2. Precautions 2.1 Please wear necessary labor protection supplies to avoid accidents. 2.2 Power off accumulator to avoid damage the electrical units.
  • Page 35 3.5. Unclench the protecting cover of glass drive switch from the door inner guard plate with a right-angled screwdriver. 3.6. Pull out the connector of glass drive switch by hand. 3.7. Remove the fix screws from the front door inner guard plate with a cross screwdriver. 3.8.
  • Page 36 3.10. Unscrew four fixing screws from front door sound box with cross head screwdriver. Take out sound box assembly. 3.11. Pull out the connector of front door sound box. 3.12. Reinsert the glass drive switch into the harness, and then descend the front door window glass down to its lowest position.
  • Page 37 3.15. Remove six fixing bolts from the window glass regulator with a 10# sleeve. Torque: 7±1 N·m. 3.16. Pull out the connector of window glass regulator by hand. 3.17. Take off the window glass regulator assy. 3.18. Push aside the fixed mounting of lock core rod from the door with a right-angled screwdriver.
  • Page 38 3.20. Take off the lock core rod by hand. 3.21. Separate the upper fixing clips of front door lock core rod from the lock by hand. 3.22. Separate the lower fixing clips of front door lock core rod from the lock by hand. 3.23.
  • Page 39 3.25. Remove three fix screws from the front door lock with a cross screwdriver. 3.26. Pull out the fastener connector, and then take off the fastener. 3.27. Remove the fixing bolt from the door limiter with a 10# sleeve. Torque: 10±1 N.m 3.28.

  • Page 40: Installation And Adjustment Step

    3.30. Loosen two lower fixing bolts of front door hinge from the door with a 13# wrench. Torque: 36±4N.m. 3.31 Pull out the door harness, and then take off the door body. 4. Installation and Adjustment Step 4.1. The installing steps are reverse to those for removal.

  • Page 41: Chapter 4 Disassembly/Reassembly And Maintenance Of Front/Rear Bumper

    Chapter 4 Disassembly/Reassembly and Maintenance of Front/Rear Bumper I. Disassembly/Reassembly and Maintenance of Front Bumper 1. System Composition Diagram Front/Rear Bumper 2. Preparation No.7 and No10 sleeve, cross head screwdriver and flat head screwdriver. 3. Precautions 3.1. Please wear necessary labor protection supplies to avoid accidents. 3.2.

  • Page 42: Removal Step

    4. Removal Step 4.1 Open the front engine hood by hand. 4.2 Loosen the fixing bolts of front bumper from the right and left sides of radiator cross beam with a 10# sleeve. (The left side is taken as an example) Torque: 11N·m 4.3 Loosen the fixing bolts of front bumper from the intermediate part of radiator cross...
  • Page 43 4.6 Remove the fixing bolts of mud guard from the side of bumper with a cross screwdriver. 4.7 Pull out the bumper from the fixed mounting at the fender by hand. 4.8. Pull out fog lamp plug by hand, and take out bumper assy.

  • Page 44: Installation And Maintenance

    4.11 Loosen three fixing bolts and a fixing nut used to secure the front bumper stiffening beam with a 13# sleeve. Torque: 25±3N.m 4.12 Loosen intake grille fixing screws from both sides of bumper with a cross screwdriver. 5. Installation and Maintenance 5.1.

  • Page 45: Disassembly/Reassembly And Maintenance Of Rear Bumper

    II. Disassembly/Reassembly and Maintenance of Rear Bumper 1. System Composition Diagram Front/Rear Bumper 2. Preparation Tools: cross screwdriver, 7# sleeve. 3. Precautions 3.1. Please wear necessary labor protection supplies to avoid accidents. 3.2. To prevent scratch the bumper surface paint. 3.3.

  • Page 46: Removal Step

    4. Removal Step 4.1. Open the luggage boot lid, and loosen two fixing clips from the rear bumper with a cross screwdriver. See right figure. 4.2. Loosen the fix screws and clips of rear bumper and rear mud guard with a 7# sleeve. Torque: 7N·m 4.3.

  • Page 47: Installation Step

    4.6 Pull out the bumper from the fixed mounting at the fender by hand. 4.7. Take off rear bumper assy. 5. Installation Step The installing steps are reverse to those for removal.

  • Page 48: Chapter 5 Disassembly/Reassembly And Maintenance Of Headlamp And Fog Lamp

    Chapter 5 Disassembly/Reassembly and Maintenance of Headlamp and Fog Lamp 1. System Composition Diagram Lamp...

  • Page 49: Preparation

    2. Preparation No.10 sleeve and No.7 open end wrench, cross head screwdriver and flat head screwdriver. 3. Precautions 3.1 Please wear necessary labor protection supplies to avoid accidents. 3.2 To prevent scratch the bumper surface paint. 3.3. In case of disassembly/reassembly in the low temperature environment, the force applied can’t be big so as to avoid the breakage of the bumper.
  • Page 50 4.3. Remove the fixing bolts under the headlamp with a cross screwdriver. Torque: 1.8±0.2N·m 4.4. Pull out the plug from the headlamp, and then take off the headlamp assy. 4.5. Open the lamp holder clips by hand. 4.6. Pull out two harness connectors by hand. 4.7.
  • Page 51 4.8. Hold the bulb seat by hand, and take off the bulb from the headlamp. CAUTION: In case that the bulb is replaced, DO NOT contact the bulb by hand, otherwise the fingerprint remained on the bulb is heated and volatilzes after the lamp lights, and then deposits on the mirror surface, which may result that the reflector darkens.

  • Page 52: Removal Of Fog Lamp

    4.12. Hold the bulb seat by hand, and take off the bulb from the headlamp. CAUTION: In case that the bulb is replaced, DO NOT contact the bulb by hand, otherwise the fingerprint remained on the bulb is heated and volatilzes after the lamp lights, and then deposits on the mirror surface, which may result that the reflector darkens.

  • Page 53: Installation And Adjustment Of Headlamp

    6. Installation and Adjustment of Headlamp 6.1. headlamp Installation Step The installing steps of headlamp are reverse to those for removal. 6.2. Introduction to headlamp function 6.2.1. Front view See right figure: Low beam light Position light High beam Turn light 6.2.2.
  • Page 54 (if equipped). 6.3.3.1. Insert a cross screwdriver into the corresponding adjustment hole to adjust the beam. 6.3.3.2. Height of CHERY S21’s standard headlamp reference center: Low beam: 717 mm; High beam: 755 mm. 6.3.3.3. The headlamp light beam shall be...

  • Page 55: Tail Lamp Removal Step

    7. Tail Lamp Removal Step 7.1. Remove the fix screws from the tail lamp with a cross screwdriver. 7.2. Open the trunk, and lift up the carpet of trunk. 7.3. Remove the upper seat fixing nuts from tail lamp with a fix wrench. 7.4.

  • Page 56: Chapter 6 Disassembly/Reassembly Of Ceiling

    Chapter 6 Disassembly/Reassembly of Ceiling 1. Preparation Tools: socket wrench, cross screwdriver, flat head screwdriver 2. Precautions 2.1. During the disassembly/reassembly, pay more attention to the application of appropriate force, without crude operation. 2.2. During the disassembly/reassembly of interior ornaments, especially more attention to the protection of surface ornaments...

  • Page 57: Removal Step

    Disassembly/Reassembly Roof Hand-Hold 4.1. Removal Step 4.1.1. Remove the right/left fix screws with a cross screwdriver. Torque: 9±3Nm 4.1.2. Take off the hand-hold. 4.2. Installation Step The installing steps are reverse to those for removal. 4.3 Refer to Disassembly/Reassembly of Front Right Hand-Hold for other hand-holds.

  • Page 58: Installation Step

    5.1.3. Pull out the harness connector, and then take off the front ceiling lamp assy. 5.2. Installation Step The installing steps are reverse to those for removal. 6. Disassembly/Reassembly of A Pillar Trim 6.1. Removal Step 6.1.1. Prize A pillar protective board with a flat head screwdriver.

  • Page 59: Disassembly/Reassembly Of Roof Hand-Hold

    7.1.2. Remove the B pillar upper trim with a flat head screwdriver. Note: protect the trim part surface from scratching. 7.2. Installation Step The installing steps are reverse to those for removal. 8. Disassembly/Reassembly of C Pillar Trim 8.1. Removal Step 8.1.1.

  • Page 60: Disassembly/Reassembly Of A Pillar Trim

    9.1.4. Remove the A/B/C pillar trim. (Refer to Disassembly/Reassembly of A/B/C Pillart Trim) 9.1.5. Remove the ceiling clips (5 pcs in total) with a flat head screwdriver. 9.1.6. Remove the wheatherproof rubber strip of four door opening by hand. 9.1.7. Open the trunk, and then remove the ceiling.

  • Page 61: Chapter 7 Disassembly/Reassembly Of Instrument Panel

    Chapter 7 Disassembly/Reassembly of Instrument Panel I. Removal of Instrument Panel Accessories 1. Preparation Tool: socket spanner, cross head screwdriver, flat head screwdriver Note: disconnect accumulator cathode before disassemble electrical parts 2. Disassembly/Reassembly of Central Console Panel, Audio Unit, Emergency Switch, A/C Control Switch, Ashtray 2.1.

  • Page 62: Installation Step

    2.1.6. Remove four fix screws used to joint the A/C control switch and instrument panel body with a cross screwdriver. Torque: 3.5±0.5 Nm 2.1.7. Remove the fix screws (at the bottom of Bolts under ashtray) from the console, take off the cigarette the astray lighter connecting wire, and remove the console assy.

  • Page 63: Installation Step

    3.1.2. Remove one fix screw from the bottom Bolts under the astray of front ashtray guide run with a cross screwdriver. Torque: 10±1 Nm 3.1.3. Remove two fix screws from the front of front ashtray guide with cross screwdriver. Torque: 3±1 Nm 3.1.4.

  • Page 64: Installation Step

    5.1.2. Remove four fix screws from the combination instrument with cross screwdriver. Torque: 2±0.3Nm 5.1.3. Disconnec to the combination instrument harness connector, and then take off the combination instrument. 5.2. Installation Step The installing steps are reverse to those for removal.

  • Page 65: Removal Of Instrument Panel

    Removal of Instrument Panel Disassembly/Reassembly Instrument Panel 1.1. Removal Step 1.1.1. Remove steering wheel combination switch (see Remova of Steering Wheel). 1.1.2 Remove glove box (Refer to Removal of glove box) 1.1.3. Remove the console panel, audio unit, emergency switch, A/C control switch, ashtray, console (refer to Disassembly/Reassembly and Removal of Console Panel, Audio Unit, Emergency Switch, A/C Control Switch,...
  • Page 66 1.1.7. Remove the left and right air outlet covers and exterior rear-view mirror regulating switch with a flat head screwdriver. 1.1.10. Take off the ornament cover, and remove two fix screws from the right and left front parts of upper instrument panel body and seven fix screws from the lower instrument panel body with a cross screwdriver, and then take off the upper instrument panel assy...

  • Page 67: Installation Step

    1.1.12. Remove two cross beams from the instrument panel and the fixing bolts from the soleplate with a 10# sleeve. Torque: 10±1 Nm 1.1.13. Obliquely place the instrument panel and instrument panel cross beam, remove the fixing bolts from the left, middle and right sides of instrument panel with a 10# sleeve, and take off the bond strap.

  • Page 68: Removal Of Instrument Panel Cross Beam

    1.2.4. The glove case switch shall be flexible, without the interference, clamped or locking untightened symptom. 2. Removal of Instrument Panel cross beam 2.1. Removal Step 2.1.1. Disassemble instrument panel assembly (Refer to Disassembly of Instrument Panel) 2.1.2. Remove seven fix screws from the air duct as shown in the figure, and then take off the air duct.
  • Page 69 2.1.3. Remove the four fix screws from both sides of instrument panel and cross beam with a cross screwdriver. Torque: 3±1 Nm 2.1.4. Take off the cross beam and air duct. 2.1.5. Remove two screws used to fasten the air duct from the cross beam with a cross screwdriver.

  • Page 70: Installation Step

    2.1.6. Take off the air duct, and detach the harness as required. 2.2. Installation Step Refer to Removal Step and install it in reverse order.

  • Page 71: Chapter 8 Air Conditioning (A/C) System

    Chapter 8 Air Conditioning (A/C) System I. System Composition Air adjustment and distributing system: HVAC air mixing and distributor part, inside/outside circulation air inlet, air outlet, outside circulation air filter. Control system: control panel assy, wire drawing, micro-motor, fan, resistor, high/low voltage switch Heating system: heater, hot water pipe, engine cooling water system.
  • Page 72 (2) Do not splash the refrigerant into eyes and skin. 2.2. Disassemble instrument panel assy and front cross beam. Pull out the related electrical connectors. 2.3. Loose fixing bolts on high/low pressure pipe with spanner. Torque: 5±1 Nm 2.4. Loosen two fixing bolts used to connect the high/low pressure pipe to the expansion valve, and pull outwards the high/low pressure pipe.

  • Page 73: Installation Of Evaporator Assy

    3. Installation of Evaporator Assy The installing steps are reverse to those for removal. Disassembly/Reassembly Evaporator Interior Preparation of tool(s): cross screwdriver, socket wrench 4.1. Removal Step 4.1.1. Refer to the Removal of Evaporator Assy, and take off the evaporator assy. 4.1.2.
  • Page 75 4.1.5. Remove eight housing connection screws from the distributor with a cross screwdriver (as shown in the figure). Torque: 1.5±0.5 Nm 4.1.6. Detach the distributor. In this case, take off the air baffle from the interior. 4.1.7Remove four fix screws from the air inlet with a cross screwdriver, and take off the air inlet.
  • Page 76 4.1.9. Remove nine housing connection screws from the other side of the evaporator with a cross screwdriver (as shown in the figure). Torque: 1.5±0.5 Nm 4.1.10. Remove four screws from two fixed iron sheets of A/C heater pipe with a cross screwdriver.
  • Page 77 4.1.13. Take off the evaporator and expansion valve from the lower housing. 4.1.14. Remove the fixing nuts from the fan impeller with a 10# sleeve, and take off the fan impeller. Torque: 5±0.5 Nm 4.1.15. Remove the fix screws from two fan motors with a cross screwdriver.

  • Page 78: Installation Step

    4.2. Installation Step The installing steps are reverse to those for removal. Carry out checks for system evacuating, keep pressure, antifreeze leakage. Check if the radiator is blocked. If the radiator is blocked, utilize the compressed air to clean III. Troubleshooting Types of pressure deviation Possible causes Method for troubleshooting...
  • Page 79 under the range as shown; the air conditioner is under refrigeration. The pressure at the high pressure side is The refrigerant in the Evacuate the refrigerant ● If the volume of the refrigerant is normal higher than the specified value or is too high; refrigerant pipelines is the pressure at the low pressure side is too excessive...

  • Page 80: Chapter 9 Body Dimension

    Chapter 9 Body Dimension I. Chassis Control Point Unit: mm 1. Front...
  • Page 81 2. Rear...
  • Page 82 3. Size of Control Point Name Rear Left Trailing Arm Hole Rear Right Trailing Arm Hole Rear Bumper Installation Hole Rear Bumper Block Hole Rear Crossbearer Installation Hole Bumper Spring Hole Engine Suspension Installation Hole Coordinate Size of Hole Name Radiator Upper Crossbeam Bumper Spring Hole Bumper Hole...

  • Page 83: Body Assembly Dimension

    II. Body Assembly Dimension 1. Front View...
  • Page 84 1.1 Clearance between high beam lamp and engine hood at AA-AA: 5±1 mm Engine Hood Outer Plate Uniformity:1.0 High Beam Lamp 1.2 Clearance between high beam lamp and front bumper at AB-AB: 3±1mm High Beam Lamp Uniformity:1.0 Front Bumper...
  • Page 85 Clearance between low beam lamp and front fender at X-X: 2±1mm Fender Uniformity:1.0 Low Beam Lamp 1.4 Clearance between low beam lamp and front bumper at Y-Y: 8±1mm Low Beam Lamp Front Bumper Uniformity:1.0...

  • Page 86: Rear View

    2. Rear View...
  • Page 87 Clearance between tail lamp and back door at AC-AC: 4±1mm Tail Lamp Uniformity: 1.0 Back Door inner panel Back Door outer panel...
  • Page 88 2.2 Fit clearance between tail lamp and rear bumper at AD-AD: 3±1mm Tail Lamp Uniformity:0.5 Uniformity:0.5 Rear Bumper...
  • Page 89 Fit clearance between license plate lamp trim board and back door outer panel at AE-AE: 6±1mm Back Door Lock License Plate Lamp Ornament Plate Back Door outer panel 2.4 Fit dimension of back door and body at Q-Q: Back Door inner panel Back Door outer panel Uniformity: 1.0 Uniformity:...

  • Page 90: Left View

    3. Left View...
  • Page 91 3.1 Clearance between side outer plate and fender at A-A: 2.5±0.5mm Side Outer Plate Uniformity: 0.5 3.2 Clearance between front fender and front door outer panel at B-B: 5.5±0.5mm Front Part of Front Door inner panel Front Door outer panel Front Fender Uniformity: 0.5 Uniformity: 1.0...
  • Page 92 3.3 Clearance between the front door outer panel and rear door outer panel at C-C: 4.5±0.75mm Rear Part of Front Door inner panel Front Part of Rear Door inner panel Rear Door outer panel Front Door outer panel Uniformity:1.0 Uniformity:0.5 3.4 Clearance between the A pillar and small quarter window glass at D-D: 3±1mm Rear Part of Front Door inner panel Front Door outer panel...
  • Page 93 Installation dimension of top cap and top cap trim at E-E: 0.75±0.75mm Installation dimension of side outer plate and top cap trim: 4.75±0.75mm Installation dimension of side outer plate and rear door window frame: 4.5±0.75mm Top Cap Trim Top Cap Side Outer Plate Uniformity: 1.0 Uniformity: 0.5...
  • Page 94 3.6 Clearances of rear windscreen and side outer plate at F-F are: 5.5±0.5 mm; 4±1mm, respectively. Back Door Outer Panel Rear Windscreen Rear Windscreen Fixing Glue Uniformity: 1.0 Uniformity: 1.0 Back Door Inner Panel Side Outer Plate...
  • Page 95 Clearance between rear door outer panel and side outer plate at G-G: 4.5±0.75mm Rear Part of Rear Door Inner Panel Side Outer Plate Rear Door Outer Panel Uniformity: 0.5 Uniformity: 1.0 Installation clearances of back door outer panel and side outer plate at H-H are: 3.75±0.75 mm; 1.75±0.75 mm, respectively.
  • Page 96 The clearances of tail lamp and side outer plate at I-I are: 3±1mm; 0.25±0.25mm, respectively. Tail Lamp Side Outer Plate Uniformity: 0.5 Uniformity: 0.5...
  • Page 97 3.10 The installation clearances of side outer plate and rear bumper at J-J are: 1.25±0.75mm; 0.25±0.25mm, respectively. Uniformity: 0.5 Uniformity: 0.5 Rear Bumper Side Outer Plate...
  • Page 98 3.11 Installation dimension of top cap and top cap trim at R-R: 0.75±0.75mm Installation dimension of side outer plate and top cap trim: 4.75±0.75mm Installation dimension of side outer plate and front door window frame: 2.5±0.5mm; 4.5±0.75mm, respectively Top Cap Side Outer Plate Top Cap Trim Uniformity: 1.0...
  • Page 99 3.13 The fit clearances of rear door outer trim board and side outer plate at T1-T1 are: 4.75±0.25mm; 9.5±0.5mm, respectively. Uniformity: 0.5 Uniformity: 1.0 Rear Door Outer Trim Board Side Outer Plate 3.14 The fit dimensions of front door outer quarter window and front door window frame at T2-T2 are: 5±1mm;...
  • Page 100 3.15 The clearance between the fender and bumper at U-U: 0.5±0.5mm Fender Uniformity: 0.5 Uniformity: 0.5 Front Bumper 3.16 The fit clearances of rear door outer panel and side skirt outer plate at V-V are: 6±0.5mm; 1.75±0.75mm, respectively. Uniformity: 1.0 Uniformity: 1.0...
  • Page 101 3.17 The fit dimensions of side outer plate and fuel filler opening door outer panel at W-W are: 4±1mm; 4±0.5mm; 0.25±0.25mm, respectively side outer plate fuel filler opening door outer panel side outer plate Uniformity: 0.5 Uniformity: 1.0 Uniformity: 1.0 Uniformity: 0.5...
  • Page 102 3.18 The fit dimensions of front door window glass and front door window frame at AF-AF are: 3.5±0.5mm; 6.5±0.5mm; 2.5±0.5mm, respectively; The fit dimensions of front door window frame and A pillar outer panel are: 4.5±0.5mm The fit dimensions of front windscreen and A pillar outer panel are: 4.5±0.5mm; 5±1mm Front Door Window Glass Front Door Window Frame...
  • Page 103 3.19 The fit dimensions of side outer plate and fender at AG-AG are: 1.75±0.75mm; 0.25±0.25mm, respectively. Side Inner Plate Fender Side Outer Plate Uniformity: 0.5 Uniformity: 1.0...

  • Page 104: Top View

    4. Top View...
  • Page 105 4.1 Clearances of grille and hood outer panel at K-K are: 0.25±0.25mm; 1.5±0.5mm, respectively. Clearances of hood outer panel and front bumper are: 6±1mm; 1.75±0.75mm, respectively. Grille Uniformity: 0.5 Uniformity: 1.0 Hood Inner Panel Hood Outer Panel Uniformity: 1.0 Uniformity: 0.5 Front Bumper...
  • Page 106 4.2 The fit clearances of top cap and front windscreen at U-U are: 4±0.5mm; 4.5±0.5mm, respectively. Top Cap Front Windscreen Uniformity: 0.5 Uniformity: 1.0 Front Windscreen Fixing Glue...
  • Page 107 4.3 Clearance of top cap and rea windscreen at M-M are: 1±0.5mm; 6.75±0.75mm respectively. Top Cap Uniformity: 1.0 Uniformity: 0.5 Rear Windscreen Rear Windscreen Fixing Glue Back Door Outer Panel Back Door Inner Panel Clearances of rear windscreen and back door outer panel at N-N are: 1±0.5 mm; 4±0.5 mm respectively.
  • Page 108 4.5 Clearance between the hood outer panel and low beam lamp at O-O: 4±1mm Hood Outer Panel Hood Inner Panel Uniformity: 1.0 Low Beam Lamp...
  • Page 109 4.6 Clearances of Hood Outer Panel and fender at P-P are: 4±1mm; 0.75±0.75mm. Hood Inner Panel Hood Outer Panel Uniformity: 1.0 Uniformity: 0.5 Fender...

  • Page 110: Dimension Of Engine Compartment

    III. Dimension of Engine Compartment Name Hole Diameter (mm) A/B/C/D Headlamp assembly hole Bumper cross beam installation hole Engine right suspension bracket assembly hole I/J/K/L Fender installation hole Shock absorber assembly hole...

  • Page 111: Windscreen Dimension

    Windscreen Dimension...

  • Page 112: Dimension Of Opening Of Each Part

    V. Dimension of Opening of Each Part...

  • Page 113: Chapter 10 Wire Harness

    Chapter 10 Wire Harness Section 1 Battery Negative Electrode Harness I. Schematic Diagram of Harness Eyelet Terminal Body Ground II. Main Connectors Description Connector Numbe Connection Remark Description r of Pin Eyelet terminal Battery negative Body ground Body Under the front left fender III.
  • Page 114 1.2. Remove the negative of battery. 1.3. Remove the grounding point of battery negative harness at the body, and take off the battery negative harness. 2. Installation Install it in the reverse order of removal.

  • Page 115: Engine Compartment Harness

    Section 2 Engine Compartment Harness I. Schematic Diagram of Harness ABS Grounding Battery Positive Right Headlamp Left Headlamp Connector Fan Motor Grounding Fan Motor ABS Controller Battery Positive Connector Fan Motor Connector A Front Left Connect to Connect to Fog Lamp High-tone Front Right Low-tone...

  • Page 116: Main Connectors Description

    II. Main Connectors Description Connector Description Number Connection Remark of Pin Left headlamp connector Left headlamp Fan motor connector A Fan motor A Fan motor connector B Fan motor B Front washer motor connector Front washer motor Ground connector Body At front left side member (near cansiter)

  • Page 117: Disassembly/Reassembly Of Engine Compartment Harness

    III. Disassembly/Reassembly Engine Compartment Harness Part Number: S21-3724010 (I). Preparation Tools: socket wrench, cross screwdriver, flat head screwdriver (II). Precautions: Power OFF before the electrical elements and harnesses are removed. The ignition switch must be in OFF state. (III). Removal Procedure 1.
  • Page 118 1.1.5. Pull out the connector to the instrument harness connector A. 1.1.6. Pull out the connector to instrument harness connector B. 1.1.7. Pull out the connector to instrument harness connector C. 1.1.8. Pull out the connector of interior harness. 1.1.9. Pull out the connectorof electronic accelerator pedal.
  • Page 119 1.1.10. Pull out the connector of wiper motor. 1.1.11. Pull out the connector of A/C high/low pressure switch. 1.1.12. Pull out the connector of right front wheel sensor. 1.1.13. Pull out the connector of ABS controller. 1.1.14. Remove the ABS controller, Remove the ABS grounding point.
  • Page 120 1.1.15. Remove the upper fixing bolts from the left fender with a 10# socket wrench. 1.1.16. Remove the lower fixing bolts from the left fender with a 10# socket wrench. 1.1.17. Remove the fixing bolts from the exterior rear-view mirror support at the left fender with a10# socket wrench.
  • Page 121 1.1.20. Remove the grounding point from the left side member. (Near the cansiter) 1.1.21. Pull out the connector of front left wheel sensor. 1.1.22. Pull out the connector of brake fluid level sensor. 1.1.23. Remove the battery positive connector. 1.1.24. Remove the connector to the starter.
  • Page 122 1.1.25. Pull out two connectors A and B from the fan motor. 1.1.26. Pull out the connector of left headlamp. 1.1.27. Pull out the connector of front left fog lamp. 1.1.28. Remove the grounding point of fan motor. (At the front part of left side member, and near the headlamp) 1.1.29.
  • Page 123 1.1.30. Pull out the low-tone horn connector. 1.1.31. Pull out the right fog lamp connector. 1.1.32. Pull out the right headlamp connector. 1.1.33. Pull out the engine compartment harness and engine electronic injector harness connectors. 1.1.34. Remove the bolts used to secure the left side of fuse box with a socket wrench.
  • Page 124 1.1.35. Remove the bolts used to secure the right side of fuse box with a socket wrench. 1.1.36. Take off the engine compartment harness. 2. Installation Install it in the reverse order of removal.

  • Page 125: Section 3 Electronic Injector Harness

    Section 3 Electronic Injector Harness I. Schematic Diagram of Harness 空气压力传感器 Air Pressure Sensor Charging Indicator 发电机 Generator Carbon Canister Solenoid Valve 凸轮轴传感器 Injector Nozzle 3 Injector Nozzle 4 Camshaft Sensor Injector Nozzle 2 Injector Nozzle 1 点火线圈 Ignition Switch 电子节气门...

  • Page 126: Main Connectors Description

    II. Main Connectors Description Connector Description Number Connection Remark of Pin Charging indicator connector Charging indicator Generator connector Generator Injector nozzle 1 connector Injector nozzle 1 Injector nozzle 2 connector Injector nozzle 2 Injector nozzle 3 connector Injector nozzle 3 Injector nozzle 4 connector Injector nozzle 4 Air pressure sensor connector...

  • Page 127: Disassembly/Reassembly Of Engine Harness

    III. Disassembly/Reassembly Engine Harness Part Number: S21-3724180 (I). Preparation Tools: socket wrench, cross screwdriver, flat head screwdriver (II). Precautions Power OFF before the electrical elements and harnesses are removed. The ignition switch must be in OFF state. (III). Removal Procedure 1.
  • Page 128 1.1.5. Pull out the hose used to connect the air cleaner with engine intake manifold by hand. 1.1.6. Take off the air cleaner . 1.1.7. Remove the fixed seat from the battery. 1.2. Installation Install it in the reverse order of removal. 2.
  • Page 129 2.1.3. Remove the connectors from the ignition coil. 2.1.4. Remove the connector from the camshaft sensor. 2.1.5. Remove the connector from the cansiter solenoid valve connector. 2.1.6. Remove the connector from the air pressure sensor. 2.1.7. Remove four connectors from the injector nozzle.
  • Page 130 2.1.8. Remove the connector from the charging indicator. 2.1.9. Remove the connector from the generator. 2.1.10. Remove the starter connector and battery connector. 2.1.11. Pull out the connector from the A/C compressor. 2.1.12. Remove the connector from the oil pressure switch.
  • Page 131 2.1.13. Remove the connector from the power steering pump. 2.1.14. Remove the connector from the knock sensor. 2.1.15. Remove the connector from the backup lamp switch. 2.1.16. Remove the connector from the water temperature sensor. 2.1.17. Remove the connector from the front rear oxygen sensor.
  • Page 132 2.1.18. Remove the connector from the vehicle speed sensor. 2.1.19. Remove the connector from the engine speed sensor. 2.1.20. Take off the electronic injector harness assy. 2.2. Installation Install it in the reverse order of removal.

  • Page 133: Interior Harness

    Section 4 Interior Harness I. Schematic Diagram of Harness To Front Right Door Harness Rear Right Tail Lamp To Rear Right Door To Ceiling Lamp Harness Connector B To Instrument Harness Connector A Front Right Rear Right Door Contact Switch To Rear Right Door Ground B Door Contact...

  • Page 134: Main Connectors Description

    II. Main Connectors Description Connector Description Number Connection Remark of Pin To front right door harness connector Front right door harness Right tail lamp connector Right tail lamp harness Front right door contact switch Front right door contact connector switch To rear right door harness connectorA Rear right door harnessA To rear right door harness connectorB...

  • Page 135: Disassembly/Reassembly Of Interior Floor Harness

    III. Disassembly/Reassembly Interior Floor Harness Part Number: S21-3724050 (I). Preparation Tools: Socket wrench, cross screwdriver, flat head screwdriver (II). Precautions Power OFF before the electrical elements and harnesses are removed. The ignition switch must be in OFF state. (III). Removal Procedure 1.
  • Page 136 1.1.5. Remove the A pillar lower trim with a cross screwdriver. 1.1.6. Pull out the connector of front left door harness 1.1.7. Pull out the connector of front left door harness 1.1.8. Remove the grounding point. (under the A pillar) 1.1.9.
  • Page 137 1.1.11. Remove the connector from main seat belt switch. 1.1.12. Remove seat carpet. (See Disassembly/Reassembly of Seat and Carpet) 1.1.13. Pull out two connectors A and B of the window regulator. 1.1.14. Remove the grounding point. 1.1.15. Remove pillar trim. (See Disassembly/Reassembly of Seat Belt) 1.1.16.
  • Page 138 1.1.17. Pull out the connectors A and B to the right and left rear door harnesses. 1.1.18. Remove ceiling. (See Disassembly/Reassembly of Ceiling) 1.1.19. Pull out the ceiling lampconnector. 1.1.20. Remove rear seat. (See Disassembly/Reassembly of Rear Seat) 1.1.21. Take off the upper protecting cover of oil pump . 1.1.22.
  • Page 139 1.1.24. Remove pillar trim. (See Disassembly/Reassembly of Ceiling) 1.1.25. Pull out the rear left door contact switch. 1.1.26. Pull out the connector to the back door harness. 1.1.27. Pull out the connector of rear trunk lamp. 1.1.28. Remove the left grounding point from the luggage boot.
  • Page 140 2. Removal of harness at right side of interior floor. 2.1.1. Remove glove case. (See Disassembly/Reassembly of Instrument Panel) 2.1.2. Pull out the connector of front right door harness. 2.1.3. Remove the right B pillar trim. (See Disassembly/Reassembly of Seat Belt) 2.1.4.
  • Page 141 2.1.8. Remove pillar trim. (See Disassembly/Reassembly of Ceiling) 2.1.9. Pull out the rear right door contact switch. 2.1.10. Remove the grounding point. 2.1.11. Take off the upper protecting cover of oil pump. 2.1.12. Pull out the connector of right tail lamp. 2.2.

  • Page 142: Instrument Harness Assy

    Section 5 Instrument Harness Assy I. Schematic Diagram of Harness Self-Diagnostic Stop Switch To Engine Compartment Harness A To Interior Harness Connector A Black Combination Instrument Electric Rear-View Clutch Switch Mirror Switch Radio Air Bag Connector To A/C Harness To Antenna To Interior Harness Connector B To Engine Compartment Harness C...

  • Page 143: Definition Of Main Connectors

    II. Definition of Main Connectors Connector Connect to Nightlight Switch 233(JOINT: Ground or power positive, the same below) 234(JOINT) 248(JOINT) Combined Instruments Wiper Intermittern Relay 138(JOINT) Wiper Switch(combination switch) Wiper Switch(combination switch) 90(JOINT) A/C Switch Connect to the instrument electrical box Connect to engine 253(JOINT)
  • Page 144 Combined Instruments Combined Instruments Combined Instruments Combined Instruments Combined Instruments Combined Instruments Instrument Electric Device Box 271(JOINT) Connect to interior harness B Connect to interior harness B Connect to interior harness B Electric Rearview Connect to interior harness B Mirror Connect to interior harness B Switch 138(JOINT)
  • Page 145 Electric Rearview Mirror Switch Electric Rearview Mirror Switch Electric Rearview Mirror Switch Connect to the interior Electric Rearview Mirror Switch harness Electric Rearview Mirror Switch connectorA Connect to air bag harness —— Punch the card at the location near the diagnostic connector CAN (LOW) High Line Function Reserved...
  • Page 146 Nightlight Switch Instrument Electrical Box f5 Brake lamp Instrument Electrical Box f17 Switch 90(JOINT) Connect to engine compartment harness A Clutch 302(JOINT) switch Connect to engine compartment harness B Instrument Electrical Box f15 Combined Instruments Air Bag Combined Instruments —— Connector Connect to interior harness B Punch the card at the location near the diagnostic connector...
  • Page 147 —— Switch 138(JOINT) 248(JOINT) Connect to engine compartment harness A Wiper Intermittern Relay Wiper Intermittern Relay 138(JOINT) Connect to engine compartment harness A 303(JOINT) 116(JOINT) A/C Switch 271(JOINT) 303(JOINT) Connect to engine compartment harness A COMBINE Connect to interior harness A 303(JOINT) INSTRUM 303(JOINT)
  • Page 148 Connect to engine compartment harness A 235(JOINT) 303(JOINT) Connect to interior harness A Connect to interior harness A Connect to interior harness A Connect to interior harness A Connect to interior harness A Connect to interior harness A Audio Connect to interior harness A device Connect to interior harness A ——...
  • Page 149 271(JOINT) Panel 309(JOINT) Indicator 271(JOINT) Light 309(JOINT) Cigar Instrument Electrical Box f9 Lighter 271(JOINT) Connect to Connect to engine compartment harness A A/C harness 301(JOINT) Connect to engine compartment harness A Fan Switch Fan Switch Fan Switch Fan Switch 116(JOINT)

  • Page 150: Disassembly/Reassembly Of Instrument Harness

    III. Disassembly/Reassembly of Instrument Harness (I). Preparation Tools: 10＃/13＃ socket wrench, cross screwdriver, flat head screwdriver (II). Precautions Power OFF before the electrical elements and harnesses are removed. The ignition switch must be in OFF state. (III). Removal Procedure 1. Removal 1.1.
  • Page 151 1.6. Loosen four screws used to fix the instrument panel from the both sides. 1.7. Take off the cross beam and rear air duct. 1.8. Remove the harness with 10＃socket wrench and flat head screwdriver. 2. Installation Install it in the reverse order of removal.

  • Page 152: Section 6 Evaporator Harness

    Section 6 Evaporator Harness I. Schematic Diagram of Harness Fan Power Supply Temperature Sensor Fan Relay Fan Power Supply II. Definition of Main Connectors Connector Connect To Fan motor + terminal Fan position switch HI position Governor resistor ML position Complete Governor resistor MH position Vehicle...

  • Page 153: Disassembly/Reassembly Of Evaporator Harness

    III. Disassembly/Reassembly of Evaporator Harness (I). Preparation Tools: 8＃/10＃socket wrench, flat head screwdriver (II). Precautions Power OFF before the electrical elements and harnesses are removed. The ignition switch must be in OFF state. (III). Removal Procedure 1. Removal 1.1. Remove the instrument panel assy. (See Disassembly/Reassembly of Instrument Panel) 1.2.
  • Page 154 1.5. Take off the evaporator harness. 2. Installation Install it in the reverse order of removal.

  • Page 155: Section 7 Front Left Door Harness

    Section 7 Front Left Door Harness I. Schematic Diagram of Harness Front Left Window Motor 左前窗电机 左前窗开关 Front Left Window Switch To Interior Harness B 接室内线束B Front Left Door Lock 左前门锁 接室内线束A To Interior Harness A 电动后视镜电机/ Front Left Speaker Electric Rear-View Mirror/Left 左前扬声器...

  • Page 156: Main Connectors Description

    II. Main Connectors Description Connector Description Number Connection Remark of Pin Connect to interior harness Interior harness B Bconnector Front left window motor Front left window motor connector Front left window switch Front Left Window Switch connector Connect to interior harness Interior harness A Aconnector Left/front speaker connector...

  • Page 157: Disassembly/Reassembly Of Front Left Door Inner Harness

    III. Disassembly/Reassembly of Front Left Door Inner Harness Part Number: S21-3724070 (I). Preparation Tools: socket wrench, cross screwdriver, flat head screwdriver. (二) , Precautions Power OFF before the electrical elements and harnesses are removed. The ignition switch must be in OFF state. (III).
  • Page 158 1.5. Pull out the exterior rear-view mirror harness connector. 1.6. Pull out the connector of front door sound box. 1.7. Pull out the door inner harness and interior floor harness connector. (See Disassembly/Reassembly of Interior Harness) 1.8. Unclench the harness fixing clips with a screwdriver.

  • Page 159: Section 8 Front Right Door Harness

    Section 8 Front Right Door Harness I. Schematic Diagram of Harness Front Right Window Switch 右前窗开关 右前窗电机 Front Right Window Motor 右前门接室内线束 Front Right Door to Interior Harness 右前门锁 Front Right Door Lock Electric Rear-View Mirror/Right 电动后视镜电机/ Turn Signal Lamp Front Right Speaker 右前扬声器...

  • Page 160: Main Connectors Description

    II. Main Connectors Description Connector Description Number Connection Remark of Pin Front right door-to-interior Interior Harness harness connector Front right window motor Front right windowmotor connector Front right window switch Right Front Window Switch connector Front right door lock connector Front right door lock Right/front speaker connector Right/front speaker...

  • Page 161: Section 9 Rear Door Harness

    Section 9 Rear Door Harness I. Schematic Diagram of Harness 右后窗开关 Rear Right Window Switch 接室内线 To Interior Harness 束插件B Connector B 右后门锁 Rear Right Door Lock Rear Window Motor To Interior Harness 接室内 Connector A 线束A 右后扬声器 Rear Right Speaker...

  • Page 162: Main Connectors Description

    II. Main Connectors Description Connector Description Number of Pin Connection Remark Connect to interior harness Interior harness B connector B Right rear window switch Right Rear Window connector Switch Rear right door lock connector Rear right door lock Connect to interior harness Interior harness A connector A Right rear speaker connector...

  • Page 163: Disassembly/Reassembly Of Rear Left Door Inner Harness

    III. Disassembly/Reassembly of Rear Left Door Inner Harness Part Number: S21-3724180 (I). Preparation Tools: socket wrench, cross screwdriver, flat head screwdriver (II). Precautions Power OFF before the electrical elements and harnesses are removed. The ignition switch must be in OFF state. (III).

  • Page 164: Disassembly/Reassembly Of Rear Right Door Inner Harness

    1.4. Pull out the door lock harness connector. 1.5. Pull out the Door Inner harness and vehicle interior harness connectors. 1.6. Unclench the harness fixing clips. 1.8. Unclench the Door Inner harness rubber jacket. 1.9. Take off the harness assy. from the internal of door.

  • Page 165: Section 10 Back Door Harness

    Section 10 Back Door Harness I. Schematic Diagram of Harness 高 位 制 动 灯 High-Mount Stop Lamp 接 后 除 霜 正 极 线 束 To Rear Defroster Positive Harness 接 室 内 线 束 To Interior Harness 搭 铁 Ground 牌...

  • Page 166: Main Connectors Description

    II. Main Connectors Description Connector Description Number Connection Remark of Pin Connect interior Interior Harness harness connector High-mount stop lamp High-mount stop lamp connector Connect to rear defroster Rear defroster positive positive harness connector harness Back door harness ground Body back door paintwork...

  • Page 167: Disassembly/Reassembly Of Back Door Inner Harness

    III. Disassembly/Reassembly of Back Door Inner Harness Part Number: S21-3724160 (I). Preparation Tools: socket wrench, cross screwdriver, flat head screwdriver (II). Precautions DO NOT apply too big force when the harness is going across the body paintwork hole so as to avoid the harness breakage and short-circuit.
  • Page 168 1.1.4. Pull out the connector of rear door contact switch. 1.1.5. Remove the back Door Inner ornament plate. (See Disassembly/Reassembly of Luggage Boot) 1.1.6. Pull out the connector of rear defroster positive harness, and connector to the high-mount stop lamp circuit.
  • Page 169 1.1.10. Remove the fixing clips used to fasten the back door harness. 1.1.11. Take off the back door inner harness. 2. Installation. Install it in the reverse order of removal , and implement this installation with a special auxiliary tool (small steel wire) and other tools.

  • Page 170: Section 11 Defroster Harness

    Section 11 Defroster Harness I. Schematic Diagram of Defroster Positive Harness To Defroster Positive II. Schematic Diagram of Defroster Negative Harness Defroster Negative Ground III. Main Connectors Description Connector Description Number Connection Remark of Pin Defroster positive Defroster positive connector High-mount stop lamp High-mount stop connector...

  • Page 171: Disassembly/Reassembly Of Rear Defroster Harness

    Disassembly/Reassembly Rear Defroster Harness Defroster harness positive (+), part number: S21-3724530 Defroster harness negative (-), part number: S21-3724540 (I). Preparation Tools: socket wrench, cross screwdriver, flat head screwdriver (II). Precautions Power OFF before the electrical elements and harnesses are removed. The ignition switch must be in OFF state.

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