Mercury 25 EFI Service Manual page 55

Table of Contents
Installation Information.......................................................1D-2
Boat Horsepower Capacity.........................................1D-2
Start in Gear Protection.............................................. 1D-2
Selecting Accessories for Your Outboard...................1D-2
Low Permeation Fuel Hose Requirement ..................1D-3
Electric Fuel Pump .................................................... 1D-3
Installing Outboard.............................................................1D-3
Mercury Marine Validated Engine Mounting Hardware
................................................................................ 1D-3
Installation Specifications........................................... 1D-3
Top Cowl Removal and Installation............................ 1D-4
Lifting Outboard.......................................................... 1D-4
Drilling Outboard Mounting Holes (Manual Tilt
Models)................................................................... 1D-4
Drilling Outboard Mounting Holes (Power Trim and
Gas Assist)..............................................................1D-5
Steering Bracket, Steering Cable Installation............. 1D-6
Steering Link Rod Fasteners...................................... 1D-7
Installing Jet Outboard.......................................................1D-9
Mercury Marine Validated Engine Mounting Hardware
................................................................................ 1D-9
Boat Horsepower Capacity.........................................1D-9
90-8M0105568 eng MARCH 2016
Important Information
Section 1D - Outboard Installation
Start in Gear Protection.............................................. 1D-9
Selecting Accessories for Your Outboard.................1D-10
Electric Fuel Pump .................................................. 1D-10
Top Cowl Removal and Installation.......................... 1D-10
Lifting Outboard........................................................ 1D-10
Determining the Mounting Height of the Outboard Jet
.............................................................................. 1D-10
Fastening the Outboard............................................1D-11
Steering Bracket, Steering Cable Installation........... 1D-12
Steering Link Rod Fasteners.................................... 1D-12
Electrical Harness, Battery Connection, Fuel Tanks....... 1D-14
Remote Wiring Harness........................................... 1D-14
Battery Cable Connections.......................................1D-16
Fuel Tanks................................................................1D-16
Control Cable Installation.................................................1D-16
Throttle Cable Installation.........................................1D-16
Shift Cable Installation..............................................1D-17
Control Cable Installation - Jet Outboard.........................1D-19
Throttle Cable Installation.........................................1D-19
Shift Cable Installation..............................................1D-20
Installing Propeller........................................................... 1D-21
© 2016 Mercury Marine
Outboard Installation
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D
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