Starter Motor Reassembly - Mercury 25 EFI Service Manual

3. Remove two bolts on the bottom of the starter holding it together.
4. Remove the top end cap. Do not lose any armature shims.
5. Remove the field frame.
6. Remove the armature from the bottom end cap. Do not lose the thrust washer on end of armature.
b
a
7. Remove the nut securing the power stud to the end cap insulator.
8. Remove the two screws securing the brush card to the end cap. Remove the brush card.
b
a

Starter Motor Reassembly

1. Install the power stud insulator onto the power stud.
2. Insert the power stud through the end cap.
90-8M0105568 eng MARCH 2016
e
c d
c
a - Nut securing power stud to insulator
b - End cap insulator
c - Screw securing brush card
d - Brushes
d
10503
10502
a - Armature
b - Top end cap
c - Field frame
d - Starter motor support insulator
e - Bottom end cap
10504
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Charging and Starting System
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