Roland monoFab SRM-20 User Manual
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Roland monoFab SRM-20 User Manual

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See also: User Manual
Userʼ s Manual
Basics 
One Side Cutting
Letʼ s cut a piano（ with included sample data）
NC Code
Maintenance

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Summary of Contents for Roland monoFab SRM-20

  • Page 1 Userʼ s Manual Basics  One Side Cutting Letʼ s cut a piano（ with included sample data） NC Code Maintenance...

  • Page 2: Getting Started

    • Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product. http://www.rolanddg.com/ Company names and product names are trademarks or registered trademarks of their respective holders.

  • Page 3: Table Of Contents

    Contents Display Help Dialog ....... . 22 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Quit MODELA Player 4 .
  • Page 4 Contents STEP 5 : Set the Margin ......40 NC Code Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 STEP 6 : Set the Surface leveling Process of Material .
  • Page 5 Contents Abnormal Cutting is Performed ....103 The Origin is Misaligned ......103 The Cutting Results are Not Attractive .

  • Page 6: Important Notes On Handling And Use

    Never keep the machine within children's reach to prevent them from inadvertently swallowing a small part, etc. • Restrain children from playing with the plastic bag used for packing. Pulling the plastic bag over one's head or swallowing it may lead to suffocation. Roland DG Corp. has licensed the MMP technology from the TPL Group.Part Names...

  • Page 7: Srm-20 Basics

    SRM-20 Basics Important Notes on Handling and Use ... . . 6 Cutting Tools ........23 Important Notes on Handling and Use .

  • Page 8: The Feature Of This Machine

    The Feature of this Machine ”SRM-20” Advanced cutting techniques that support a variety of materials A full array of software included This machine is capable of cutting a wide variety of materials including Exclusive CAM software is included so that you can start cutting chemical wood, acrylic, and ABS.

  • Page 9: Part Names And Functions

    Part Names and Functions Front Front cover (Power) button Spindle head CAUTION Under no circumstances move the spindle unit or table with your hands. Doing so may cause a breakdown. • In this manual, the mechanisms around the spindle unit, including ”spindle head.”...

  • Page 10: Side

    Part Names and Functions Side Back ① ② Security label You will void the machine's warranty if the security label is removed. USB connector Power connector...

  • Page 11: Vpanel (Operation Panel)

    VPanel (Operation Panel) About VPanel Start VPanel It is the dedicated software for controlling this machine. Operation of this Close the front cover. machine and various setup are performed using this software. ”http://startup.rolanddg.com” "Download Push the (Power) button. A LED lamp lights up and it performs initial operation.
  • Page 12 VPanel (Operation Panel) ME M O Start “VPanel.” If VPanel is started with the machine's power turned off, the following screen (p. 100) ""VPanel Does Not Recognize the Machine" is displayed. Press the (power) button and click [Retry] to start VPanel. Windows 8 .1 Click in the “START”...

  • Page 13: The Name And Function Of The Main Screen

    VPanel (Operation Panel) The Name and Function of the Main Screen Name Function Name Function Selects the coordinate system for the coordinate values to display. • User Coordinate System : A coordinate system in which the location of the origin point can be freely changed [ON] and [OFF], rotation of a spindle is started and it •...
  • Page 14 VPanel (Operation Panel) Name Function Name Function Moves the spindle head to the center and moves the table to Adjusts the spindle speed. the very front. This position is called [View position]. "Adjusting the Feed Rate and Spindle Speed During Use this button when you want to change the cutting tool or Cutting"...

  • Page 15: Setup Dialog

    VPanel (Operation Panel) Setup Dialog This dialog is displayed when setup is clicked. Modeling Machine Tab Display Function Select the appropriate command mode to match the software to be used. • [RML-1] : Select this command set when you want to use the software that was included with this machine •...
  • Page 16 VPanel (Operation Panel) Correction Tab Display Function The distance correction for the X-, Y-, and Z-axis can be set. Distance Adjustment Distance Adjustment : 99.5~100.5 NOTICE This setting affects the cutting accuracy. Exercise care when you specify this setting. If you are not confident in the value that you want to specify, we recommend that you do not specify this setting.

  • Page 17: Cut Dialog

    VPanel (Operation Panel) Cut Dialog This dialog is displayed when cut is clicked. Display Function Output File List Output file list is displayed. Preview The contents of output file is displayed. The contents of the chosen file can be checked. Adds the file to output to the [Output File List].

  • Page 18: Quit Vpanel

    VPanel (Operation Panel) Quit VPanel Procedure Click...

  • Page 19: Modela Player 4

    MODELA Player 4 About MODELA Player 4 Start MODELA Player 4 This is a CAM software that imports general-use 3D data, ( such as IGES, DXF Double - click (3D), or STL), and outputs tool paths to the SRM-20. (p. 20) ”http://startup.rolanddg.com”...
  • Page 20 Windows 8 .1 Click in the “START” screen. [ MODELA Player 4 ] “APPS “ Click in the screen. Windows 8 Right - click in the “START” screen. Click [All apps]. Click [MODELA Player 4] icon of [Roland MODELA Player 4]. Windows Vista / 7 Click [START] menu. [All Programs] [Program])-[Roland MODELA Player 4] Click [MODELA Player 4 ].

  • Page 21: The Name And Function Of The Tool Bar

    MODELA Player 4 The Name and Function of the Tool bar Icon Function Detail Icon Function Detail This command expands or reduces the size of the You can open either 3D data in IGES, DXF (3D), or STL object shown to fill the screen. When you're in split format, or existing project files.

  • Page 22: Display Help Dialog

    MODELA Player 4 Display Help Dialog Quit MODELA Player 4 The basic operation and the processing procedure of MODELA Player 4 can Click of main screen. be checked. Procedure Click [Help] in the menu bar. Click [Contents].

  • Page 23: Cutting Tools

    Cutting Tools Cutting Tool Types The SRM-20 can use cutting tools with a diameter of up to 6 mm. ① ② ③ ④ ⑤ Name Shape Appropriate cutting method Remarks Surface leveling Straight ( flat ) Flat tip Suited to cutting flat surfaces Roughing Ball Round tip...

  • Page 24: Cutting Material / Scrap Boards

    Cutting Material / Scrap Boards Material Types There are various kinds of the charges of a cutting material. Please use material properly by work what you want to cut. Chemical wood A material made of resin powder that has been hardened with an adhesive. It is available in various types by specific gravity. Compared to other materials, it is soft and easy to cut, but the thinner it is, the more easily it will break.

  • Page 25: Cutting Area

    Cutting Area Maximum Cutting Area of SRM-20 CAUTION Arrange the material, Jig, and the like so that they fit within the determined range. Anything extending beyond may strike moving parts. Be sure to observe this requirement, as failure to do so may result in damage to the workpiece or frame or malfunction of the machine. XY Direction .

  • Page 26: Actual Size That Can Be Cut

    Cutting Area Z Direction Spindle head bottom 71 mm * Work plate surface * A material thicker than this cannot be set. * The area that the material can be mounted on will vary due to the length of the attached cutting tool and the thickness of the scrap board.

  • Page 27: Z Cutting Range By Changing The Position Of The Spindle Unit

    Cutting Area Z Cutting Range by Changing the Position of the Spindle Unit There are two attachment positions (height) of a spindle unit. It uses properly with the length of a cutting tool, and the thickness of material. (p. 111) ""Changing the Position of a Spindle Unit"...

  • Page 28: One Side Cutting

    Easy Settings One Side Cutting The Flow of One Side Cutting ....29 The Flow of One Side Cutting ......29 Items Necessary for Cutting .

  • Page 29: The Flow Of One Side Cutting

    The Flow of One Side Cutting The Flow of One Side Cutting "Piano.stl." In this manual, a procedure is explained by the method using If it does as a procedure, it can cut, as shown in the following figure. "Items Necessary for Cutting" (p.

  • Page 30: Items Necessary For Cutting

    Items Necessary for Cutting Softwear Applications Necessary For Sample Cutting ”http://startup.rolanddg.com” "Download MODELA Player 4 Virtual MODELA Machine Accessories Necessary For Sample Cutting Spanner Collet ( 1 ) Cutting tool ( 1 ) Set screw ( 5 ) L / S ( one for each ) Hexagonal wrench Double-stick tape ( 1 )
  • Page 31 Installation of MODELA Player 4 will also install sample data together. ( When the installation place of MODELA Player 4 is Drive C ) C:\ProgramData\Roland DG Corporation\MODELA Player 4\Sample "Piano.stl" Data Size The data size can be set for the size of the material.

  • Page 32: Items To Prepare Yourself

    Items Necessary for Cutting Items to Prepare Yourself (p. 24) ""Cutting Material / Scrap Boards" Material It is necessary to prepare larger size than cutting data. The dimensions below are a reference size for the sample. This manual lists the values when a material with the following dimensions has been prepared. The data size can be set for the size of the material.

  • Page 33: Create Cutting Data By Modela Player 4

    Create Cutting Data By MODELA Player 4 STEP 1 : Import the Cutting Data Start MODELA Player 4. Double - click You can import a file in IGES, DXF (3D), STL, or MODELA Player (Ver. 3 or later) format. (p. 19) ""Start MODELA Player 4"...
  • Page 34 Create Cutting Data By MODELA Player 4 Click [File] - [Open], and select ”Piano.stl.” C:\ProgramData\Roland DG Corporation\MODELA Player 4\Sample ( When the installation place of MODELA Player 4 is Drive C ) (p. 31) ""Sample Cutting Data" MEMO The change of a display screen can be performed by in the tool bar.

  • Page 35: Step 2 : Set The Machine Selection

    Unless a machine setup is performed, a right setup or output cannot be performed. Set the machine selection. 2-1. [SRM-20] Model Name : 2-2. Command Set : [RML-1] Spindle Unit : [Standard] 2-3. [Roland SRM-20] Printer Name : 2-4. Click [OK].

  • Page 36: Step 3 : Set The Origin Point Of The Model And Orientation

    〇〇●〇〇〇〇〇〇 Create Cutting Data By MODELA Player 4 STEP 3 : Set the Origin Point of the Model and Orientation Origin point of the Model / Origin point • Origin point of the model : XY origin point set up on cutting data ( The origin point on the data of MODELA Player 4 ) •...
  • Page 37 Create Cutting Data By MODELA Player 4 Click [Model]. Set the origin point of the model. “Origin” Click the tab, select the origin position. “Piano.stl” : Center of the model  [OK] Set [Selected Top Surface]. “Piano.stl” : Following figure  [OK]...
  • Page 38 Create Cutting Data By MODELA Player 4 Set the Size of Cutting Data Click [Model]. Input the "Model Size" values to change the size. Cutting data size can be changed on MODELA Player 4 to arrange data size [1/1 Scale] Click to return to the original size. with material.

  • Page 39: Step 4 : Set The Material

    〇〇〇●〇〇〇〇〇 Create Cutting Data By MODELA Player 4 STEP 4 : Set the Material Select the type of material to use from the materials pull-down menu. Select the quality of the material. Set the type of prepared material. (p. 24) ""Material Types"...

  • Page 40: Step 5 : Set The Margin

    〇〇〇〇●〇〇〇〇 Create Cutting Data By MODELA Player 4 STEP 5 : Set the Margin Click [Modeling Form]. Margin Make settings for the space around the model to provide approach paths for the cutting tool. Select the margin setting. “Piano.stl” [Automatic] [OK] ...
  • Page 41 Create Cutting Data By MODELA Player 4 The Cutting Area is Different Depending on the Margin Settings <When no-margin (0 mm) is set up > <When margin ( arbitrary numbers ) is set up> The preview when you set The preview when you set margin margin "0mm."...

  • Page 42: Step 6 : Set The Surface Leveling Process Of Material

    〇〇〇〇〇●〇〇〇 Create Cutting Data By MODELA Player 4 STEP 6 : Set the Surface leveling Process of Material Surface leveling of material Eliminates unevenness in the surface to set the material upright to the blade. Material Material Table Table "Piano.stl" 15 mm 14.5 mm...
  • Page 43 Create Cutting Data By MODELA Player 4 Create the surface leveling process of material. Set the type of process. Click [New Process]. Select [Surfacing], then click [Next].
  • Page 44 Create Cutting Data By MODELA Player 4 Set the cutting surface. Select the cutting tool. Check that the [Top[+Z]] is selected and click the [Next]. “Piano.stl” [3mm Square]  [Next] "3mm Square" is not displayed on the screen (p. 35) ""STEP 2 : Set the Machine Selection"...
  • Page 45 Create Cutting Data By MODELA Player 4 Set the area and depth for surface leveling. 5-1. Set the surface level area. “Piano.stl” [Inside modeling form] 5-2. Set the depth of surface leveling. “Piano.stl” ”0.5” [Set Z0 after surface leveling] 5-3. Click [Next]. [Inside modeling form] When is selected, the values are automatically entered.
  • Page 46 Create Cutting Data By MODELA Player 4 Set the tool path. Tool Path “Piano.stl” [Scan Lines]  [Next] This is the path that is drawn when the cutting tool cuts into the material. Depending on the CAM software used, there are many tool paths for each application. MODELA Player4 has the following tool paths.
  • Page 47 Create Cutting Data By MODELA Player 4 Set the cutting parameters. Enter a name for this process and create the tool path. “Piano.stl” : No change  [Next] “Piano.stl” [Right Now] [Finish]  The appropriate conditions are displayed as the initial values from the selected cutting tool settings and material settings.
  • Page 48 Create Cutting Data By MODELA Player 4 The tool path is created. And the process which is created is displayed. MEMO A double click of each setting item of a process display a setting screen. The settings can also be changed after the process is created.

  • Page 49: Step 7 : Confirm The Cutting Preview

    〇〇〇〇〇〇●〇〇 Create Cutting Data By MODELA Player 4 STEP 7 : Confirm the Cutting Preview Click [Cutting Preview]. You can view in 3D and simulate the tool path and cutting tool movement that were set in MODELA Player 4 using the included Virtual MODELA application software.
  • Page 50 Create Cutting Data By MODELA Player 4 Virtual MODELA starts. When the following screen is displayed, click [OK]. Estimated cutting time MEMO For details on the operation methods, please refer to the help. [Help] [Contents] The help can be displayed with on the menu.

  • Page 51: Step 8 : Set The Roughing Process

    〇〇〇〇〇〇〇●〇 Create Cutting Data By MODELA Player 4 STEP 8 : Set the Roughing Process Create the roughing process. Click [New Process]. Roughing This task cuts a rough outline and leaves the detailed portions. This is an important process for reducing cutting time and increasing the efficiency of the finishing process.
  • Page 52 Create Cutting Data By MODELA Player 4 Set the type of process. Set the cutting surface. Select [Roughing], then click [Next]. Check that the [ Top[+Z] ] is selected and click the [ Next].
  • Page 53 Create Cutting Data By MODELA Player 4 Select the cutting tool. Set the area and depth for roughing. “Piano.stl” [3mm Square]  [Next] 5-1. Set the area of roughing. “Piano.stl” [ALL] [Next]  When [All] is selected, the values are automatically entered.
  • Page 54 Create Cutting Data By MODELA Player 4 Set the tool path. Set the cutting parameters. (p. 46) ""Tool Path" “Piano.stl” : No Change  [Next] “Piano.stl” [Contour][Up Cut] [Next]  The appropriate conditions are displayed as the initial values from the selected cutting tool settings and material settings. We recommend using the settings as they are (recommended values) except in situations where you want to make a particular adjustment.
  • Page 55 Create Cutting Data By MODELA Player 4 The tool path is created. And the process which is created is displayed. Enter a name for this process and create the tool path. “Piano.stl” [Right Now] [Finish]  MEMO A double click of each setting item of a process display a setting screen.

  • Page 56: Step 9 : Set The Finishing Process

    〇〇〇〇〇〇〇〇● Create Cutting Data By MODELA Player 4 STEP 9 : Set the Finishing Process Create the finishing process. [New Process]. Click Finishing The finishing process cuts the finely detailed portions according to the shape of the data. A cleaner finish can be obtained by effectively using the types of cutting tools.
  • Page 57 Create Cutting Data By MODELA Player 4 Set the type of process. Select the cutting tool. Select [Finishing] and click [ Next]. “Piano.stl” [3mm Square]  [Next] Set the cutting surface. Check that the [Top[+Z] ] is selected and click the [Next].
  • Page 58 Create Cutting Data By MODELA Player 4 Set the area and depth for finishing. Set the tool path. “Piano.stl” [All]  [Next] (p. 46) ""Tool Path" “Piano.stl” [Contour Lines][Up Cut] [Next]  [All] When is selected, the values are automatically entered.
  • Page 59 Create Cutting Data By MODELA Player 4 Set the cutting parameters. Enter a name for this process and create the tool path. “Piano.stl” : No Change  [Next] “Piano.stl” [Right Now] [Finish]  The appropriate conditions are displayed as the initial values from the selected cutting tool settings and material settings.
  • Page 60 Create Cutting Data By MODELA Player 4 Save the Created Cutting Data The tool path is created. And the process which is created is displayed. Click the [file] - [Save as...], you can save the cutting data created by MODELA Player 4. ( Extension : mpj ) (p.

  • Page 61: Preparing The Machine

    Preparing the Machine Flow Diagram “STEP 1 : Turning the Power On” (p. 62) ※ “STEP 2 : The Machine Run-in” (p. 63) ※ “STEP 3 : Confirm the Command Set” (p. 65) “STEP 4 : Attach the Cutting Tool” (p. 66) *Work is unnecessary in some cases. For detail, please confirm procedure contents. ※不要な場合があります。詳しくは手順内容をご確認ください。...

  • Page 62: Step 1 : Turning The Power On

    ●〇〇〇 Preparing the Machine STEP 1 : Turning the Power On Close the front cover. ] ( Power )button. Push A LED lamp lights up and it performs initial operation.

  • Page 63: Step 2 : The Machine Run-In

    〇●〇〇 Preparing the Machine STEP 2 : The Machine Run-in If a material, or cutting tool is mounted on the machine, remove it. Start VPanel. When the machine must be run-in (p. 11) "“Start VPanel” • When the machine is first set up •...
  • Page 64 Preparing the Machine Click [Confirm] tab. Click [Start] “Idling.” Required time : Approx. 10 minutes [OK] [Maintenance] When operation is completed, click and close a screen.

  • Page 65: Step 3 : Confirm The Command Set

    〇〇●〇 Preparing the Machine STEP 3 : Confirm the Command Set Command Set Setting Select the appropriate command mode to match the software to be used. Click [Setup]. (p. 15) "“Command Set” NC Code file outputting (p. 81) "“NC Code” CAUTION If a command that is sent to the machine is different from the command set selected on the VPanel, an error occurs and the machine will not be able to carry out the cutting command.

  • Page 66: Step 4 : Attach The Cutting Tool

    〇〇〇● Preparing the Machine STEP 4 : Attach the Cutting Tool Insert a cutting tool in a collet. Do not insert to the portion of an edge. When you use included cutting tool, Select a cutting tool matched to the purpose. refer to the following figure.
  • Page 67 Preparing the Machine Tighten the set screw with hexagonal wrench. Loosely tighten the collet with cutting tool. Insert the collet, and then loosely tighten Click [View] of VPanel. A spindle head moves to a center and a table moves to the front. Fully tighten the collet.
  • Page 68 Preparing the Machine Exchanging to the Cutting Tool of the Same Diameter Exchanging to the Cutting Tool of the Different Diameter CAUTION Do not touch the tip of the cutting tool with your fingers. Remove the collet from machine. Doing so may result in injury. “STEP 4 : Attach the Cutting Tool” Refer to the procedure 4 to 5 of 66) in revers order, remove the collet.

  • Page 69: Cutting (One Side Cutting)

    Cutting (One Side Cutting) Flow Diagram “STEP 1 : Attach the Material to the Table” (p. 70) “STEP 2 : Set the Origin Point” (p. 71) “STEP 3 : Start Cutting” (p. 75) “STEP 4 : Remove Processed Material” (p. 79) “STEP 5 : Turning the Power Off” (p. 80)

  • Page 70: Step 1 : Attach The Material To The Table

    ●〇〇〇〇 Cutting (One Side Cutting) STEP 1 : Attach the Material to the Table [View] Click of VPanel. Mark the location that will be the origin point of the material. Attach the material to the table. Stick double-stick tape on the material. MEMO An adhesion side is made large so that the material may not separate during cutting.

  • Page 71: Step 2 : Set The Origin Point

    〇●〇〇〇 Cutting (One Side Cutting) 1. Prepare to set the origin point STEP 2 : Set the Origin Point Select [Machine Coordinate System]. About Origin Point Before you start cutting, you must set the origin point. When you cut with this machine, you need to set the X, Y, and Z origins. The X and Y origins are determined by the cutting data and the location of the material.
  • Page 72 Cutting (One Side Cutting) 2. Set the origin point Check that XYZ is “0.00mm.” [X][Y] Click cursor button, move right above the origin point which put the mark by STEP1. (p. 15) "“Direction of Y axis using keypad” “0.00mm.” Select[User Coordinate System], check that XYZ is “0.00 mm” does not appear for X, Y and Z, click [X/Y], then under set origin point.
  • Page 73 Cutting (One Side Cutting) Click the [- Z] cursor button to approximate the tip of the cutting Loosen the set screw, and then adjust the cutting tool so that its tip tool to the surface of the material as much as possible. contacts the surface of the material.
  • Page 74 Cutting (One Side Cutting) Tighten the cutting tool in place again with the set screw. Click [X/Y][Z] of set origin point. Click [YES]. “0.” Confirm that the coordinates have all become...

  • Page 75: Step 3 : Start Cutting

    〇〇●〇〇 Cutting (One Side Cutting) STEP 3 : Start Cutting Click [Cutting] of MODELA Player 4. The points to be checked before cutting Check the following thing before starting cutting. If there are problems with any of these, the cutting material may be wasted or the machine may be damaged.
  • Page 76 Cutting (One Side Cutting) Cut the Only Selected Process Pausing / Resuming [Pause] of VPanel. The display of a button changes to [RESUME]. Click Click [Enable/Disable Cutting]. Select the unnecessary process, click [RESUME] to resume. Only the orange processes will be output. Cleaning during an extensive cutting operation (X,Z-axis) If cutting waste accumulates during an extensive cutting operation, the machine’s operation may be hindered,...
  • Page 77 Cutting (One Side Cutting) Cancel the Cutting Caution of Cutting After an Emergency Stop and a Shutdown When you want to cancel the cutting, click the [Cancel] of VPanel. If an emergency stop or an emergency shutdown occurs during cutting, Outputting data is deleted .
  • Page 78 Cutting (One Side Cutting) Adjusting the Feed Rate and Spindle Speed During Cutting The feeding speed and number of rotations of a spindle can be adjusted during cutting by VPanel. Adjusting Cutting Speed (Override) This works for the speed of cutting tool movement when cutting the workpiece.

  • Page 79: Step 4 : Remove Processed Material

    〇〇〇●〇 Cutting (One Side Cutting) STEP 4 : Remove Processed Material MEMO The piano can be cut out by making the depth of the The power is automatically turned OFF after a certain time of period passes cutting deeper than the cutting data. (* A scrap board is as the machine is not operated*.

  • Page 80: Step 5 : Turning The Power Off

    〇〇〇〇● Cutting (One Side Cutting) STEP 5 : Turning the Power Off Push (Power) button. A LED lamp lights off. After cutting, clean the cutting waste certainly. (p. 93) "“Cleaning after Cutting Operation Ends”...

  • Page 81: Nc Code

    NC Code NC Code Setting ....... 82 NC Code Setting Dialog ........82 Test Cut Dialog in NC Code .

  • Page 82: Nc Code Setting

    NC Code Setting NC Code Setting Dialog This dialog is displayed when Settings is clicked. NC Code Display Function This selects the type of correction (offset) for the tool diameter. The locus through which the tool passes differs according to the offset type. For more information, refer to the "NC Code Reference Manual."...
  • Page 83 NC Code Setting Tool-Diameter Offset Tab Display Function Offset This sets the tool-diameter offset for NC codes. If the tool-diameter offset is not set by G10, these are used.

  • Page 84: Test Cut Dialog In Nc Code

    NC Code Setting Test Cut Dialog in NC Code If a cutting data file is written in NC code, you can test the output of the file to check for the presence of mistakes (bugs). (p. 17) "“Cut Dialog” Test output conditions •...

  • Page 85: Nc Code Specifications

    NC Code Specifications List of Settings Related to NC Code The following list contains the settings related to interpreting and executing NC code that can be performed on the machine. Use NC programs to perform all other settings. “NC Code Reference Manual” "Separate volume •...

  • Page 86: Items Related To The Mechanical Specifications

    NC Code Specifications Tool-Diameter Offset Value [Setup] and then [NC Code setting]. Then set this value on the [Tool-diameter Offset] On the VPanel, click tab. You can also use NC programs to set the G10 coordinate system. Tool-Diameter Offset Type (G41, G42) [Setup] and then [NC Code setting].

  • Page 87: Interpretations Of Nc Code Omissions

    NC Code Specifications Tool-Diameter Offset (G41, G42) The ranges of the G41 and G42 parameters are as follows. Parameter : Number Function : Offset number Acceptable range : 0 to 8 Valid range : 0 to 8 Feed Rate (F) The range of the F parameter is as follows.
  • Page 88 NC Code Specifications Workpiece Coordinate System (G54 to G59) If these codes are omitted, the machine assumes workpiece coordinate system 1 (G54) at all times. Dimension (G90, G91) If these codes are omitted, the machine assumes absolute (G90) at all times. Feed Rate (F) If the F code is omitted, the feed rate is set to 120 mm/min (4.72 inches/min).

  • Page 89: Word List

    NC Code Specifications Word List The words supported by this machine are listed in the following chart. For details on each word, see the "NC Code Reference Manual." Preparation Feature (G feature) Continuation Group Name Function Word Continuation Function Group Name Function Word Function Select workpiece coordinate system 1 Positioning Select workpiece coordinate system 2 Linear interpolation...
  • Page 90 NC Code Specifications Support Features (M feature), Feed Feature (F feature) Function Start Function Continuation S a m e T i m e a s t h e O p e r a t i o n After the Operation Specified by Word Function Held until the Command Is...

  • Page 91: Maintenance

    Maintenance Important Notes on Care and Maintenance ..92 Changing the Position of a Spindle Unit ....111 Initializing This Machine's Settings .

  • Page 92: Important Notes On Care And Maintenance

    Important Notes on Care and Maintenance WARNING Never use a pneumatic blower. This machine is not compatible with a pneumatic blower. Cutting waste may get inside the machine and cause fire or electrical shock. WARNING Never use gasoline, alcohol, thinner, or any other flammable material for cleaning. Doing so may cause fire.

  • Page 93: Cleaning After Cutting Operation Ends

    Cleaning after Cutting Operation Ends Cleaning the X-/Z-Shafts Remove the material that has finished being cut and the cutting tool. After processing is completed, please be sure to remove cutting waste. It When the material cannot be removed well, it removes using wooden spatulas etc.
  • Page 94 Cleaning after Cutting Operation Ends Push [ ] ( Power ) button. Brush off the cutting waste that has fallen on the X- and Z-shafts Turn off the machine’s power. and around the table using a commercially available brush. Commercially brush Z shaft X shaft WARNING...
  • Page 95 Cleaning after Cutting Operation Ends Brush the cutting waste down into the dust tray from the positions Remove the cutting waste that has collected in the dust tray. indicated on the figure below.

  • Page 96: Replacement Of The Consumable Parts

    There are various consumable parts in this machine. To request consumable parts, visit the Roland DG website. ( http://www.rolanddg.com/ ) • If you have any questions, refer to the Roland DG website (http://www.rolanddg.com/). If you cannot access the website, contact your authorized Roland DG Corp. dealer.

  • Page 97: Confirm The Total Spindle Motor Rotation Time

    Replacement of the Consumable Parts Confirm the Total Spindle Motor Rotation Time Click at the upper left of a screen, and click [ Maintenance]. The total time of rotation of spindle motor can be checked by VPanel. You can reference for getting to know replacement time. Usage example Check the total spindle motor rotation time.

  • Page 98: Run In The Spindle

    Replacement of the Consumable Parts Run in the Spindle Move the slider to the center. • Guide : Approx. 5 minutes After replacing the spindle unit and spindle motor, run in the spindle. Failure to run in the spindle may result in unstable spindle rotation. Procedure Start VPanel.

  • Page 99: Replacement The Table

    Replacement of the Consumable Parts Replacement the Table Fit the new table into the screw notches. Remove a material and cutting tool mounted on the machine. Click [ View ] of VPanel. Pull down the front guard and loosen the screws at the positions shown in the figure.

  • Page 100: What To Do If

    What to Do If... Initialization Is Not Performed / Initialization Fails VPanel Does Not Recognize the Machine Is a Front Cover Open? Has Initialization Been Completed? When starting the machine, make sure that the front cover is closed. For Has initialization been completed? Before you start VPanel, first switch on the safety, initialization is not performed when a cover remains open at startup.

  • Page 101: Operations Are Ignored

    What to Do If... Operations Are Ignored Is the Cable Connected? Is a Large Amount of Cutting Waste Present? Check whether the connector cable has come loose. Please use the included Clean away any cutting waste. Clean the area around the spindle head cable.

  • Page 102: The Spindle Doesn't Rotate / Spindle Rotation Speed Is Wrong

    "“Replacement of the Consumable Parts” not performed when a cover remains open at startup. Even if it replaces spindle motor/unit, when not being repaired Contact your authorized Roland DG Corp. dealer where you purchase the Is a Front Guard Pull Down ? machine. When the front guard falls down, the front cover can not be closed firmly.

  • Page 103: Abnormal Cutting Is Performed

    What to Do If... Abnormal Cutting is Performed The Origin is Misaligned Is a Large Amount of Cutting Waste Present? Is the Correct Workpiece Coordinate System Selected? Clean away any cutting waste. Clean the area around the spindle head In the NC program, there are six coordinate systems. Depending on which especially carefully.

  • Page 104: The Cutting Results Are Not Attractive

    There will be bad influence on the cutting result if the material is not firmly menu. attached to the table or scrap board. Increase the number of double-stick tape and fix firmly. Double-click [ Roland SRM-20 ]. (p. 70) "“STEP 1 : Attach the Material to the Table” [ Roland SRM-20 ] dialog is displayed.

  • Page 105: The Power Turns Off After Cutting Ends

    What to Do If... The Power Turns Off After Cutting Ends The Driver Cannot Be Installed If installation quits partway through, or if the wizard does not appear when The Auto-Power-Off Function is Set Up you make the connection with a USB cable, take action as follows. The power is automatically turned OFF after a certain time of period passes Windows 8/8.1 as the machine is not operated*.

  • Page 106: Uninstalling The Driver

    What to Do If... Disconnect the USB cable that is connected to the printer, and then Click [Delete] on the [Action] menu. restart Windows. In the “Confirm Device Uninstall” dialog box, select the[Delete the 10. driver software for this device.] [OK] Uninstalling the driver for the relevant device. check box, and then click “Device Manager.”...
  • Page 107 What to Do If... Windows 7 On the task bar, click [Control Panel], and then [Uninstall a program]. Select the machine’s driver that you want to uninstall, and then Turn the machine off, and disconnect the USB cable that is click [Uninstall]. connecting the computer and the machine. When a message prompting you to confirm that you want to Log on to Windows as “Administrator.”...

  • Page 108: Abnormal Noise Occurs

    What to Do If... Abnormal Noise Occurs 1. Apply the Grease Is It the Replacement Time of a Spindle Unit? Spindle unit is consumable. If it is used for 1000 hours or more, replace for a If a material, or cutting tool is mounted on the machine, remove it. new spindle unit.
  • Page 109 What to Do If... 2. Run in the machine. Push [ ] ( Power ) button. Turn off the power of the machine. Run in the machine. (p. 63) WARNING Perform this task with all power switches left "“STEP 2 : The Machine Run-in” switched off. Otherwise sudden movement of the machine may Excessive grease is wiped off.
  • Page 110 Check the selected axis motor load. Perform checks on X, Y, and Z. MEMO [Stop] Click to end on the way. If an unusual noise occurs or if it stops midway, apply grease again. If the condition does not improve, contact your authorized Roland DG Corp. dealer where you purchase the machine.

  • Page 111: Changing The Position Of A Spindle Unit

    What to Do If... Changing the Position of a Spindle Unit Remove the Spindle Unit “Z Cutting Range by Changing the Position of the Spindle Unit” (p. 27) " CAUTION Never touch the spindle unit immediately after machining. Doing so may cause burns. If there is cutting waste inside the front cover, remove it. If a material, collet, or cutting tool is mounted on the machine, remove it.
  • Page 112 What to Do If... Switch off the power and unplug the AC adapter from the power Remove the spindle unit. outlet. 5-1. Remove the screws in the locations shown in the figure using a hexagonal wrench. (2 places) 5-2. Pull the spindle unit straight out and remove it. Attach the Spindle Unit WARNING Always unplug the power cord when attaching...
  • Page 113 What to Do If... The attachment position of a spindle (p. 27) "“Z Cutting Range by Changing the Position of the Spindle Unit” High position Screw Pin hole position Screw hole...

  • Page 114: Initializing This Machine's Settings

    What to Do If... Initializing This Machine's Settings [ Confirm ] Click tab. Click at the upper left of a screen, and click [ Maintenance]. [ Clear ] Click of Settings.

  • Page 115: Displaying This Machine's Settings

    What to Do If... Displaying This Machine's Settings Click [ Confirm ] tab. You can use the VPanel to display the settings of this cutting machine as text, and also to save the settings as a text file. This feature is useful when you want to share settings between users, when you need to provide setup information when you request repairs for a malfunctioning machine, or under similar circumstances.

  • Page 116: Confirm The Version Information

    What to Do If... Confirm the Version Information VPanel at the upper left of a screen, and click [Maintenance]. Click Click [About VPanel]. MODELA Player 4 Click [HELP] in the menu bar. Click [About MODELA Player 4].

  • Page 117: Responding To Error Messages

    - Y-Limit switch not found. Switch off the machine's power and contact your authorized - Z-Limit switch not found. Roland DG Corp. dealer where you purchase the machine. - The NVRAM could not be accessed. Operation cannot be continued. In order to resume cutting, please close a front cover and (p.
  • Page 118 Responding to Error Messages Message Responding Page Turn off power of the machine. "“The Spindle Doesn’t Rotate The spindle rotation is stopped. / Spindle Rotation Speed Is The cutting may have exceeded the capacity of the - The spindle motor experienced an overcurrent. Wrong” (p. 102) machine. Before restarting, revise the cutting conditions. - The spindle motor experienced an excessive load or it is not It is likely that it is time to replace the spindle unit or spindle "“Replacement of the...

  • Page 119: Appendix

    Appendix Specifications ....... . 120 External View ..........120 Main Specifications .

  • Page 120: Specifications

    Specifications External View Front Side Unit : mm 422.7...

  • Page 121: Main Specifications

    Specifications Main Specifications SRM-20 Cuttable material Resins such as chemical wood and modeling wax (metal not supported), substrates for machining X, Y, and Z operation strokes 203.2 (X) x 152.4 (Y) x 60.5 (Z) mm ( 8 (X) x 6 (Y) x 2.38 (Z) inches ) Distance from collet tip to table Maximum 130.75mm ( 5.15 inches) Table size...
  • Page 122 DOC-1197 R2-140825...

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