SONY HDCAM HKDW-902R Manuals

Manuals and User Guides for SONY HDCAM HKDW-902R. We have 1 SONY HDCAM HKDW-902R manual available for free PDF download: Maintenance Manual

SONY HDCAM HKDW-902R Maintenance Manual

SONY HDCAM HKDW-902R Maintenance Manual (546 pages)

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Brand: SONY | Category: Camcorder | Size: 8.26 MB

Table of Contents

Table of Contents
5
Parts Replacement

7
Manual Structure

10
1 Service Overview

11
- Locations of Main Parts and Circuit Configuration
  11
- Matching Connectors
  18
- Signal Inputs and Outputs
  18
  - Assembly
    21
- Opening and Closing the Inside Panel Assembly
  22
- Removing and Reinstalling the Connector Box
  23
- Removing and Reinstalling the Plug-In Boards
  24
  - DCP Board Assembly
    24
  - DVP Board Assembly
    26
    
    Card Wires
    28
    
    Compartment
    29
- On-Board Switch/Slit Land Description
  32
  - AT-172 Board
    32
  - EQ-88G Board
    33
  - FP-152 Board
    34
  - MDC-13G Board
    35
    
    SS-92G Board
    36
  - RP-131 Board
    37
  - AXM-33 Board
    37
    
    How to Eject a Cassette Tape Manually
    38
    
    Clogged
    40
    
    Panel Assembly Is Being Removed
    40
- List of Tools and Measuring Equipment
  41
  - Tools
    41
  - Measuring Equipment
    44
  - Alignment Tapes
    45
- How to Extend the Circuit Board
  46
- Description on Cassette Mechanism
  59
  - Replaced
    61
  - DR-614 Board
    61
  - CN-2871 Board
    61
  - PA-340 Board
    61
  - RP-131 Board
    61
  - TG-256 Board
    62
- CCD Unit
  62
  - DCP-43 Board
    62
    
    MDC-13G Board
    62
  - MDR-14G Board
    62
  - CCM-45G Board
    63
  - FP-152 Board
    63
  - EQ-88G Board
    63
  - IFA-19G Board
    63
  - DC-110A Board (HKDW-702)
    63
  - DC-139 Board (HKDW-902R)
    63
  - PM-23 Board (HKDW-905R)
    63
    
    FRAM Data
    64
- Description on the CCD Block Number
  65
- Filter Knob Position Adjustment
  66
- Memory Backup Battery
  67
- Fuse and IC Link Replacement
  67
- Circuit Protection Element
  68
- Upgrading the ROM Version
  69
  - Confirming the ROM Version
    69
    
    Upgrading (AT-172 Board)
    71
    
    Upgrading (SS-92G Board)
    72
    
    The MDC-13G Board
    73
- Circuit Description
  74
- Unleaded Solder
  90
  - Notes on Repair Parts
    90
- Precautions for Use of Condensation Sensor
  90
- Cleaning
  91
  - General Information for Cleaning
    91
    
    Surface and Video Heads
    93
    
    Surface and Rabbet Guide
    94
  - Cleaning the Stationary Heads
    95
    
    Cleaning Blade
    96
    
    Slider Assemblies
    97
  - Cares after Using under Special Environment
    98
- Periodic Inspection
  99
  - Hours Meter
    99
  - Periodic Inspection List
    100
  - Applying Oil to Reel Drive Gear Assembly
    101
    
    Assembly
    102
    
    Notes on Repair Parts
    104
  - Recommended Periodic Replacement Parts
    105
  - Recommended Replacement Parts
    107
- When Does the Error Code Appear?
  109
  - Description of Error Codes
    110
  - Details of Error Codes
    112
- Device Check
  116
- Setup Menus
  117
  - Basic Operations of Setup Menus
    117
  - How to Display the SERVICE Menu
    118
- TOP Menu
  119
- USER Menu
  120
- OPERATION Menu
  121
- PAINT Menu
  139
- MAINTENANCE Menu
  152
- FILE Menu
  168
- DIAGNOSIS Menu
  178
- SERVICE Menu
  182
- Setup Menu List
  194
- Structure of File System
  213
- Data Structure
  214
- Operating the USER File
  215
- Operating the ALL File
  218
- Operating the SCENE File
  222
- Operating the REFERENCE File
  225
- Operating the LENS File
  228
- Special Saving Items
  230
  - White Gain
    230
  - Master Gain
    231
  - Shutter
    231
    
    Procedure
    233
  - CCD Unit Replacement
    233
    
    Removing the Filter Knob
    234
    
    Removing the CCD Unit
    234
    
    Installing the CCD Unit
    235
    
    Installing the Filter Knob
    235
    
    Attaching the Front Assembly
    236
- Filter Disk Unit Replacement
  237
  - The CCD Unit
    238
  - Volume Controls Replacement
    240
- MIC in Connector Replacement
  242
- Rotary Encoder Replacement
  243
- Connector Box Board Replacement
  245
  - Removing the Connector Box Assembly
    245
    
    AL-43 Board
    245
  - Removing the IO-202 Board
    245
  - Removing the RM-201 Board
    246
    
    The AXM-33 Board
    246
  - Removing the DC in Connector
    247
    
    Connectors
    247
- DC-DC Converter Replacement
  248
- Fan Replacement
  250
  - Assembly
    250
  - Replacing the Fan in the Unit
    251
- Camera SW Ornamental Plate (3) Replacement
  252
- P Fitting Bracket Assembly Replacement
  253
- MS Lid Assembly Replacement
  254
- VF Connector Replacement
  257
- POWER Switch Replacement
  258
- IFA-19G Board Replacement
  259
  - Replacement
    260
- CCM-45G Board Replacement
  261
- PS-595 Board Replacement
  262
  - RX-54G Board Replacement
    263
- SS-92G Board Replacement
  266
- LP-114 Board Replacement
  267
- SW-1312 Board Replacement
  268
- MB-1096 Board Replacement
  269
- Mechanical Deck Assembly Boards Replacement
  270
  - MDR-13G Board Replacement
    270
  - MDR-14G Board Replacement
    270
  - SE-613 Board Replacement
    271
Part Replacement

273
- Index
  273
- Notes
  274
  - End State
    275
- How to Eject a Cassette Tape Manually
  276
- About Oil and Grease
  278
- Screw Tightening Torque and Washer
  279
- Upper Drum Assembly Replacement
  280
- Drum Assembly Replacement
  296
- Replacement of Brush Assembly for Slip Ring
  303
- Slip Ring Assembly Replacement
  306
  - Video Head
    310
- Pinch Roller Assembly Replacement
  313
- S-Tension Regulator Band Assembly Replacement
  316
- T-Tension Regulator Band Assembly Replacement
  319
- Timing Belt Replacement
  322
  - Assembly Replacement
    324
- CTL Head Replacement
  326
- FE Head Replacement
  329
- Holder Assembly Sensor (REC) Replacement
  332
- End Sensor Assembly Replacement
  334
- Full Top Sensor Assembly Replacement
  335
- S1, T1, T3 Tape Guide Replacement
  336
- S) Soft Brake Assembly Replacement
  338
- T Soft Brake Replacement
  340
- Manual Eject Assembly Replacement
  342
- S-Tension Regulator Assembly Replacement
  344
- T-Tension Regulator Assembly Replacement
  347
- Cassette Stopper Replacement
  350
- Gear Block Assembly Replacement
  352
  - Replacement
    355
- Reel Drive Gear Assembly Replacement
  359
- Holder Assembly Sensor (ID) Replacement
  362
- Top Sensor Assembly Replacement
  364
- Pinch Arm Assembly Replacement
  366
- Threading Arm Assembly Replacement
  369
- CUE/TC Head Assembly Replacement
  373
- S Slider Assembly Replacement
  378
- T Slider Assembly Replacement
  383
- Cam Gear Assembly Replacement
  388
  - Installation
    394
- MDC-13G Board Replacement
  398
- Capstan Motor Replacement
  403
- Mechanical Adjustment
  407
  - Reel Table Height Adjustment
    409
    
    Adjustment
    411
  - FWD Back Tension Adjustment
    413
  - REV Back Tension Adjustment
    415
  - Timing Belt Tension Adjustment
    417
    
    Adjustment
    418
  - S3 Guide Height Adjustment
    420
  - Gear Chain Phase Adjustment
    422
- Tape Run System Adjustment
  425
  - Tape Run Adjustment
    427
  - Video Tracking Adjustment
    433
  - CTL Head Height Adjustment
    438
  - CTL Head Position Adjustment
    440
  - CUE/TC Head Height Adjustment
    442
  - CUE/TC Head Azimuth Adjustment
    445
    
    Adjustment
    447
  - CUE/TC Head Position Adjustment
    449
  - CUE/TC Output Level Check
    452
- General Information on Electrical Alignment
  453
- VCO Frequency Adjustment
  456
- TEST out Level Adjustment
  456
- VF DC Level Adjustment
  457
- VA Gain Adjustment
  458
- Black Offset Adjustment
  459
- VSUB Adjustment
  461
- PA Gain Adjustment
  462
- Pre Knee Adjustment
  463
- DCC Pre Knee Adjustment
  464
- Black Shading Adjustment
  465
- White Shading Adjustment
  466
- Flare Adjustment
  468
- Gamma Correction Adjustment
  469
- Knee and White Clip Adjustment
  470
- DCC Knee Adjustment
  471
- Crispening Adjustment
  472
- Level Depend Adjustment
  472
- Detail Signal Frequency Adjustment
  473
- H/V Ratio Adjustment
  474
- Detail Signal Level Adjustment
  474
- Knee Aperture Adjustment
  475
- H. Detail Black Clip Adjustment
  475
- V. Detail Black Clip Adjustment
  476
- Skin Tone Adjustment
  477
- Zebra Adjustment
  478
- Auto Iris Adjustment
  479
- SD VCO Adjustment
  480
- SD y Level Adjustment
  480
- SD ZEBRA Clamp Level Adjustment
  481
- SD ZEBRA y Level Adjustment
  482
- VF 2-3 Pull down HD y Level Adjustment
  482
- RPN Concealment
  483
  - Manual RPN Concealment
    483
  - When RPN Concealment Does Not Succeed
    484
    
    Recognition
    484
  - RPN Concealment Flowchart
    485
10 Electrical Alignment of VTR System 11. VTR Maintenance Mode

487
- Preparation
  487
- Audio System Alignment
  488
  - Audio A/D Error Adjustment
    488
  - Audio D/A Error Adjustment
    489
- CUE Audio Alignment
  490
  - Bias Trap Adjustment
    490
  - CUE Playback Level Adjustment
    490
  - CUE Recording Bias Preset Adjustment
    491
  - CUE Record Level Adjustment-1
    492
  - CUE Record Level Adjustment-2
    493
- System Control Alignment
  494
  - Battery Voltage Correction Adjustment
    494
- Servo System Alignment
  495
- RF System Alignment
  497
  - Saving the RF System Adjustment Data
    498
  - PB Channel Condition Check
    499
  - REC Channel Condition Check
    499
- Introduction
  501
- Operation Procedure
  502
  - Identifying Switches
    502
  - How to Enter VTR Maintenance Mode
    502
  - How to Exit VTR Maintenance Mode
    503
  - Tips on Operations
    503
- Contents of Menus
  504
  - Check Mode (C2 : AUDIO CHECK)
    518

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