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SICK GM32-Ex Manuals
Manuals and User Guides for SICK GM32-Ex. We have
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SICK GM32-Ex manual available for free PDF download: Operating Instructions Manual
SICK GM32-Ex Operating Instructions Manual (112 pages)
In-situ Gas Analyzer, Probe Version
Brand:
SICK
| Category:
Measuring Instruments
| Size: 6 MB
Table of Contents
Table of Contents
3
1 About this Document
7
Function of this Document
7
Scope of Application
7
Target Groups (and Document Structure)
7
Further Information
7
Data Integrity
8
Symbols and Document Conventions
8
Warning Symbols
8
Warning Levels / Signal Words
8
Information Symbols
9
2 Safety Information
10
Main Operating Information
10
Warnings on the Device
13
Intended Use
14
Purpose of the Device
14
Operation in Potentially Explosive Atmospheres
14
Responsibility of User
14
Further Information
15
3 Product Description
16
Product Identification
16
Product Characteristics
16
Device Versions
16
Device Variants
17
Options
17
SOPAS ET (PC Program)
17
Reference Cycle
18
Check Cycle
18
Layout and Function
20
Explosion Protection in Accordance with ATEX
21
Function of the Pressurized Enclosure
22
Safety Functions for Pressurized Enclosures
22
Subassemblies Used
23
Connecting Hose SR-Unit - Junction Box
24
Intrinsically Safe Measuring Probe (GMP Probe)
24
Ex Purge Air Unit
24
4 Transport and Storage
25
Transport Safety Device
25
Storage
27
5 Mounting
28
Information on Installation in Potentially Explosive Atmospheres
28
Safety of Measuring Probes Suitable for Ex Zones
28
Tools Required
28
Material Required
28
Preparing the Sampling Point
29
Scope of Delivery
29
Installation Sequence
30
Installation Example
30
Overview of the Installation Steps (Duct-Side Preparation)
31
Installing the Flange with Tube
31
Installing the Connection Unit
32
Installing the Ex Interface Relay (for Version 2G)
32
Protective Gas Outlet
33
Installing the Ex Purge Air Unit
34
6 Electrical Installation
35
Electrical Installation Safety Information
35
Connection Overview
37
Connection Diagram for Version 2G
37
Connection Diagram for Version 3G
38
Connecting Interfaces
38
Connecting I/O Interfaces (Option)
38
Connection Diagram for Variant 2G
40
Connection Diagram for Variant 3G
41
Default Values for Interfaces
42
Electrical Connection of SR-Unit
44
Connecting the Potential Equalization
44
Connecting the Potential Equalization to the SR-Unit
45
Connecting the Connection Hose to the SR-Unit on the Junction Box
45
Connecting Pressure, Temperature and Purge Air Monitor
46
Preparing the Power Supply
47
Connecting the Ex Peripherals (Control Unit)
48
7 Commissioning
49
Safety Information for Start-Up
49
Material Required
51
Overview of Start-Up Steps
52
Installing the Device Flange on the Purge Air Fixture
53
Aligning the Measuring Probe in Flow Direction
54
Connecting Protective Gas to the SR-Unit
54
Feeding Protective Gas
55
Start-Up of the Purge Air Supply
55
Installing the Measuring Probe in the Gas Duct
58
Installing the SR-Unit on the Device Flange
59
Optical Fine Alignment of the SR-Unit
60
Installing Weatherproof Covers (Option)
61
8 Operation
63
Safety
63
Check before Start-Up
63
Start-Up Procedures for GM32 Ex Versions
63
GM32 Operator Panel
64
Leds
65
Function Buttons
65
Setting the Display Contrast
66
Menu Tree
67
Diagnosis
68
Check Cycle - Results of Last Check Cycle
68
Alignment Check (Option) - Automatic Optical Alignment Check
69
Adjustment
70
Maintenance Mode - Set Maintenance Mode
72
9 Maintenance
73
Safety
73
Maintenance Plan
74
Consumable Parts, Expendable Parts and Spare Parts
74
Preparation Work
74
Checking the Protective Gas Feed
75
Function Test of the Pressurized Enclosure System
75
Swiveling out and Removing the SR-Unit
75
Visual Inspection
76
Cleaning the Window
77
Check/Replace the Desiccant Cartridge
78
Replacing the Activated Charcoal Bag
78
Replacing the Sender Lamp
80
Cleaning the Purge Air Unit
82
10 Troubleshooting
83
Safety
83
Visual Inspection
84
Device Not Functioning
84
Overpressure Monitoring Failure
84
Measured Values Clearly Incorrect
86
Sample Gas Penetrating
86
Corrosion on Measuring Probe or Flange
86
Measured Value Blinks
87
Error Messages
88
Example of an Error Message
88
Error Messages
89
Inadequate Purge Air Supply
95
Malfunctions on the Connection Unit
95
11 Decommissioning
96
Safety Information on Shutting down
96
Shutting down Subassemblies with Explosion Relevance
97
Removing the Device
99
Environmentally Compatible Disposal
99
12 Technical Data
100
System: GM32 Ex Version
100
GM32 Ex Sender/Receiver Unit
101
Measuring Probe
101
Connection Unit, Ex Version I/O Module
101
Electric Isolation of Evaluation Unit
102
Dimension Drawings: Sender/Receiver Unit Ex Version
103
Dimension Drawings: Open Measuring Probe (GMP)
104
Dimension Drawings: Connection Unit Version 2G
105
Dimension Drawings: Mounting Flange DN125
105
Weatherproof Cover
106
Technical Data of Pressurized Enclosure System
106
Technical Data - Protective Gas
106
Technical Data Enclosure Data
106
Pressurized Enclosure System Settings
106
13 Annex
108
Conformities
108
Electrical Protection
108
Ex Certifications
108
14 Index
109
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