Omron SYSMAC CS1D-PD Series Manuals

Manuals and User Guides for Omron SYSMAC CS1D-PD Series. We have 1 Omron SYSMAC CS1D-PD Series manual available for free PDF download: Operation Manual

Omron SYSMAC CS1D-PD Series Operation Manual (676 pages)

Duplex System

Brand: Omron | Category: Computer Hardware | Size: 6 MB

OMRON Product References
5
Visual Aids
5
PLC Information
6
Device Type Setting
13
Table of Contents
15
Terms and Conditions Agreement
21
Warranty, Limitations of Liability
21
Application Considerations
22
Precautions
25
Intended Audience
26
General Precautions
26
Safety Precautions
26
Anti-Virus Protection
27
Operating Environment Precautions
30
Application Precautions
31
Conformance to EU Directives
37
Applicable Directives
37
Concepts
37
Relay Output Noise Reduction Methods
38
Conformance to EU Directives
40
Features and System Configuration
41
CS1D Duplex System Overview and Features
42
CS1D Duplex System Overview
42
CS1D Duplex System Features
43
Functions in Upgraded Version of the CS1D-CPU@@HA/SA
46
Function Blocks (FB)
46
Free Running Timer
50
System Configuration
51
CS1D Duplex Systems
51
Duplex Functions
51
System Configuration Section
52
Specifications, Nomenclature, and Functions
59
Specifications
61
Individual Specifications
61
Duplex Specifications
62
Common Specifications Other than Duplex Specifications
67
General Specifications
73
Configuration Devices
75
CPU Rack
75
Rack Configurations
76
Expansion Racks
79
Duplex Unit
90
Duplex Unit Model
90
Nomenclature
91
External Dimensions
98
CPU Units
99
Models
99
Components
100
CPU Unit Memory Map
104
Battery Compartment and Peripheral Port Covers
106
File Memory
107
Dimensions
107
File Memory Functions in Duplex CPU Systems
108
Using Memory Cards
108
Memory Card Functions
109
Files Handled by CPU Unit
110
Initializing File Memory
111
Using File Memory
112
Memory Card Dimensions
114
Installing and Removing the Memory Card
114
Removing the Memory Card
115
Programming Devices
117
Overview
117
Rs-232C Port Specifications
121
Recommended Cables
122
Precautions When Connecting Programming Devices to Duplex CPU Systems
123
Power Supply Units
126
Duplex Power Supply Units
126
CS1D Power Supply Unit Models
127
Components and Switch Settings
127
Voltage Selector
127
Dimensions
128
Backplanes
129
CPU Backplanes
129
Nomenclature and Functions
129
Expansion Backplanes for Online Replacement
131
Units for Duplex CPU, Dual I/O Expansion Systems
133
CS1D-IC102D I/O Control Unit
133
Led Indicators
134
Dimensions (MM)
134
Connecting the Units
134
CS1D-II102D I/O Interface Unit
136
Units on CS1D Long-Distance Expansion Racks
138
CS1W-IC102 I/O Control Units
138
Dimensions and Weight
139
Connection Method
139
CS1W-II102 I/O Interface Units
140
Basic I/O Units
142
CS-Series Basic I/O Units with Terminal Blocks
142
Optional Product
142
Interrupt Input Units
144
High-Speed Input Units
144
CS-Series Basic I/O Units with Connectors (32-, 64-, and 96-Pt Units)
145
Unit Current Consumption
148
CPU Rack and Expansion Racks
148
Total Current and Power Consumption Calculation Example
149
Current Consumption Tables
150
CPU Bus Unit Setting Area Capacity
153
I/O Table Settings
154
Memory Required for Units and Inner Boards
154
Basic I/O Units
155
CS-Series Special I/O Units
156
CS-Series CPU Bus Units
157
Duplex Functions
159
Duplex CPU Units
160
Duplex CPU Systems
160
Data Transfers
161
Errors Causing Operation to Switch to the Standby CPU Unit
163
Duplex Errors
165
Automatic Recovery to Duplex Operation by Self-Diagnosis
166
Duplex Initialization
167
Duplex CPU Units with Different Unit Versions
168
Duplex CPU System Restrictions
169
Operational Restrictions
170
Duplex CPU Compatible Setting
173
Duplex Power Supply Units
176
Duplex Communications Units
176
Active and Standby Communications
176
Primary and Secondary Communications
177
Normal Operation
178
Duplex Connecting Cables
179
Operating Procedures
181
Introduction
182
Trial Operation
183
Basic Procedures
185
Connecting a Programming Device
188
Checking Initial Operation
188
PLC Setup Settings
189
Using a Programming Console
192
Writing the Program
193
Testing Operation
194
Monitoring and Debugging
196
Run the Program
197
Differentiation Monitor
197
Installation and Wiring
199
Fail-Safe Circuits
200
Interlock Circuits
201
Installation
201
Installation and Wiring Precautions
201
Ambient Conditions
201
Installation Section
202
Installation in a Control Panel
204
Mounting Height
206
Backplane Mounting Dimensions
207
Mounting Units to the Backplane
207
I/O Connecting Cables
208
Model Numbers
208
Connecting Cables
210
Inner Board Installation
213
Power Supply Wiring
215
Wiring Methods
217
Wiring Power Supply Units
217
Isolating Transformer
218
Power Consumption
218
Power Supply Capacity
220
Wiring CS-Series Basic I/O Units with Terminal Blocks
224
Wiring CS-Series Basic I/O Units with Connectors
226
Available Connectors
226
Wire Sizes
227
Wiring Procedure
227
Connecting I/O Devices
231
Input Devices
231
Output Short-Circuit Protection
234
Reducing Electrical Noise
235
I/O Signal Wiring
235
External Wiring
236
PLC Setup
237
Overview of PLC Setup
238
Duplex System Settings
238
Settings Other than those for Duplex Systems
239
Specific PLC Setup Settings
241
Tab Pages for Duplex Settings in the PLC Setup
241
Startup Tab Page
241
CPU Unit Tab Page
243
Timings Tab Page
247
SIOU Refresh Tab Page
249
Unit Settings Tab Page
250
Host Link Port Tab Page
251
Communications Settings
254
Peripheral Port Tab Page
255
Communications Setting
258
Peripheral Service Tab Page
259
Execution Mode
259
Instruction Execution Time
260
FINS Protection Tab Page (Single CPU Systems Only)
261
Comms Unit Duplex Tab Page
262
CPU Duplex Tab Page
264
Duplex Settings
264
Other Settings
270
I/O Allocations
271
CPU Bus Units
271
I/O Allocations
272
Unit Types
272
Basic I/O Units
272
Creating I/O Tables
273
I/O Allocation Methods
278
I/O Allocations to Basic I/O Units
278
I/O Allocations to Special I/O Units
283
Word Allocation
283
I/O Allocations to CPU Bus Units
284
Word Allocations
284
Allocating First Words to Racks
284
Allocating First Words to Slots (Single CPU Systems Only)
287
Detailed Information on I/O Table Creation Errors
290
Data Exchange with CPU Bus Units
291
Special I/O Units
291
Disabling Special I/O Unit Cyclic Refreshing
292
CPU Bus Units
293
FINS Commands
294
Online Addition of Units and Backplanes
295
Conditions Required for Online Addition
295
Online Addition Procedure
297
Cycle Time Extension During Online Addition
300
Memory Areas
301
Introduction
302
Parameter Area
302
I/O Memory Areas
303
I/O Memory Area Structure
303
Overview of the Data Areas
304
Data Area Properties
309
I/O Area
310
Input Bits
311
Output Bits
314
CS-Series Devicenet Area
316
Data Link Area
317
CPU Bus Unit Area
318
Allocated Words
319
Inner Board Area
320
Special I/O Unit Area
321
Work Area
322
Holding Area
323
Auxiliary Area
324
Initial Settings
342
Debugging Information
344
TR (Temporary Relay) Area
358
Timer Area
359
Timer Accuracy
360
Counter Area
361
Data Memory (DM) Area
362
Extended Data Memory (E18) Area
364
Indirect Addressing
364
Index Registers
365
Data Registers
371
Task Flags
372
Condition Flags
373
Clock Pulses
376
Parameter Areas
377
PLC Setup
377
Registered I/O Tables
377
Routing Tables
378
CPU Bus Unit Settings
379
CPU Unit Operation and the Cycle Time
381
CPU Unit Operation
383
General Flow for Duplex CPU Systems
383
General Flow for Single CPU Systems
384
I/O Refreshing and Peripheral Servicing
386
Initialization at Startup
387
Duplex Initialization (Duplex CPU Systems Only)
389
CPU Unit Operating Modes
390
Operating Modes
390
Status and Operations in each Operating Mode
390
Operating Mode Changes and I/O Memory
391
Power off Operation
392
Description of Operation
393
Instruction Execution for Power Interruptions
394
Computing the Cycle Time
396
CPU Unit Operation Flowchart
396
Cycle Time Overview
398
Program Execution
398
I/O Unit Refresh Times for Individual Units and Boards
403
Cycle Time Calculation Example
407
Online Editing Cycle Time Extension
408
Affects of Duplex and Simplex Operation on the Cycle Time
408
(Duplex CPU Systems Only)
408
Duplex Processing Cycle Time Extension (Duplex CPU Systems Only)
409
I/O Response Time
410
Interrupt Response Times (Single CPU Systems Only)
411
Instruction Execution Times and Number of Steps
413
Sequence Input Instructions
414
Sequence Output Instructions
415
Sequence Control Instructions
416
Timer and Counter Instructions
417
Comparison Instructions
418
Data Movement Instructions
420
Data Shift Instructions
420
Increment/Decrement Instructions
422
Symbol Math Instructions
423
Conversion Instructions
425
Logic Instructions
427
Special Math Instructions
428
Floating-Point Math Instructions
428
Double-Precision Floating-Point Instructions
430
Data Control Instructions
433
Subroutine Instructions
434
Interrupt Control Instructions
434
Step Instructions
435
Basic I/O Unit Instructions
435
Serial Communications Instructions
436
Network Instructions
437
File Memory Instructions
438
Display Instructions
438
Clock Instructions
439
Debugging Instructions
439
Failure Diagnosis Instructions
440
Other Instructions
441
Block Programming Instructions
442
Text String Processing Instructions
444
Task Control Instructions
445
Special Instructions for Function Blocks
445
Function Block Instance Execution Time (CS1D-CPU@@HA/SA)
446
Troubleshooting
449
Error Log
450
Error Processing
451
Error Categories
451
Error Information
452
Troubleshooting Flowcharts
454
Errors and Troubleshooting
457
Troubleshooting Table
459
Fatal Errors
462
Non-Fatal Errors
464
Other Errors
467
Error Codes
467
Duplex Check
469
Power Supply Check
472
Memory Error Check
473
Program Error Check
474
Cycle Time Overrun Error Check
474
PLC Setup Setting Error Check
474
Battery Error Check
475
Environmental Conditions Check
475
I/O Check
476
Troubleshooting Racks and Units
477
Input Units
478
Output Units
479
Troubleshooting Errors in Duplex Connecting Cables
480
Identifying and Correcting the Cause of the Error
480
Inspection and Maintenance
483
Inspections
484
Inspection Points
484
Tools Required for Inspections
485
Unit Replacement Precautions
485
Replacing User-Serviceable Parts
486
Battery Replacement
486
Battery Functions
486
Low Battery Indicators
487
Replacement Battery
488
Replacing a CPU Unit
493
Replacement Flowchart after Switch to Standby CPU Unit
493
CPU Unit Replacement Procedure
494
Online Replacement of I/O Units, Special I/O Units, and CPU Bus Units
496
Replacing One Unit at a Time
497
Basic Procedure
497
Example Procedure
497
Replacing more than One Unit at a Time
501
Error Displays
502
Online Replacement Precautions for Special I/O and CPU Bus Units
503
Online Replacement Without a Programming Device
509
Replacing Power Supply Unit
517
Replacement of Expansion Units
517
Replacing the Duplex Unit
520
Specifications of Basic I/O Units and High-Density I/O Units
523
Terminal Connections
533
Inductive Load
559
Programming Example
562
Auxiliary Area Allocations
563
Memory Map of PLC Memory Addresses
619
Memory Configuration
619
Memory Map
620
PLC Setup Coding Sheets for Programming Console
621
Low Battery Voltage Detection
624
Peripheral Port
626
Precautions in Replacing CS1-H Plcs with CS1D Plcs
635
Connecting to the RS-232C Port on the CPU Unit
643
Connection Examples
643
Recommended Wiring Methods
648
CJ1W-CIF11 RS-422A Converter
653
General Specifications
653
DIP Switch Settings
654
Wiring Examples
657
Method of Switching the Operation of a Duplex System by a Program
659
Method of Specifing the EM Bank from the Program Console
661
Index
663
Revision History
671

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