OMRON CS1D DUPLEX SYSTEM - 10-2009 Manuals

Manuals and User Guides for OMRON CS1D DUPLEX SYSTEM - 10-2009. We have 1 OMRON CS1D DUPLEX SYSTEM - 10-2009 manual available for free PDF download: Operation Manual

OMRON CS1D DUPLEX SYSTEM - 10-2009 Operation Manual (637 pages)

CS1D Duplex System

Brand: OMRON | Category: Computer Hardware | Size: 8.56 MB

Function Support by Unit Version

9
- Table of Contents
  9
- CS1D CPU Units
  
  10
- Cs1D-Cpu@@H
  
  10
- Cs1D-Cpu@@S
  
  10
- Duplex CPU, Single I/O Expansion
  
  10
- Duplex CPU, CS1D CPU Units
  
  10
- System Dual I/O Expan- for Single CPU
  
  10
- Sion System Systems
  
  10
  - Ok Ok Ok Ok Ok
    11
- Pre-Ver. Ver. 1.1 Ver. 1.2 Ver
  
  10
Table of Contents

13
- About this Manual
  17
Precautions

23
- General Precautions
  24
- Intended Audience
  24
- Safety Precautions
  24
- Operating Environment Precautions
  26
- Application Precautions
  27
  - Gramming Device
    28
- Conformance to EC Directives
  33
  - Applicable Directives
    33
  - Concepts
    33
  - Relay Output Noise Reduction Methods
    34
- Conformance to EC Directives
  36
Section 1 Features and System Configuration

37
- Features and System Configuration
  
  37
  - CS1D Duplex System Overview and Features
    38
    
    CS1D Duplex System Overview
    38
    
    Duplex Power Supply Units
    39
    
    CS1D Duplex System Features
    39
    
    Duplex Controller Link Units
    40
    
    Duplex Ethernet Units
    41
    
    Online Unit Replacement Using a Programming Device
    43
    
    Unit Removal Without a Pro
    43
    
    Online Addition of Duplex Unit
    43
  - System Configuration
    43
    
    CS1D Duplex Systems
    43
  - Cs1D Cpu
    49
- Ver
  
  44
Section 2 Specifications, Nomenclature, and Functions

51
- Specifications, Nomenclature, and Functions
  
  51
  - Specifications
    53
    
    Individual Specifications
    53
    
    Duplex Specifications
    54
    
    Common Specifications Other than Duplex Specifications
    58
    
    General Specifications
    65
  - Configuration Devices
    66
    
    CPU Rack
    66
    
    Expansion Racks
    71
  - Duplex Unit
    81
    
    Duplex Unit Model
    81
    
    Nomenclature
    82
    
    Notes
    83
  - CPU Units
    90
    
    Models
    90
    
    Components
    91
    
    Dip Switch Settings
    93
    
    CPU Unit Memory Map
    95
    
    Battery Compartment and Peripheral Port Covers
    97
  - File Memory
    98
    
    Dimensions
    98
    
    File Memory Functions in Duplex CPU Systems
    99
  - Parameter File
    100
    
    Files Handled by CPU Unit
    100
    
    Initializing File Memory
    101
    
    Using File Memory
    102
    
    Memory Card Dimensions
    104
    
    Installing and Removing the Memory Card
    104
  - Programming Devices
    107
    
    Overview
    107
    
    Precautions When Connecting Programming Devices to Duplex CPU Systems
    115
  - Power Supply Units
    118
    
    Duplex Power Supply Units
    118
    
    CS1D Power Supply Unit Models
    119
    
    Components and Switch Settings
    119
    
    Dimensions
    120
  - Backplanes
    121
    
    CPU Backplanes
    121
    
    Expansion Backplanes for Online Replacement
    123
  - Units for Duplex CPU, Dual I/O Expansion Systems
    125
    
    CS1D-IC102D I/O Control Unit
    125
    
    Duplex Connecting Cables
    126
    
    CS1D-II102D I/O Interface Unit
    127
    
    Led Indicators
    128
  - Units on CS1D Long-Distance Expansion Racks
    130
    
    CS1W-IC102 I/O Control Units
    130
    
    CS1W-II102 I/O Interface Units
    132
  - Basic I/O Units
    134
    
    CS-Series Basic I/O Units with Terminal Blocks
    134
    
    Interrupt Input Units
    136
    
    High-Speed Input Units
    136
    
    CS-Series Basic I/O Units with Connectors (32-, 64-, and 96-Pt Units)
    137
  - Unit Current Consumption
    140
    
    CPU Rack and Expansion Racks
    140
    
    Total Current and Power Consumption Calculation Example
    141
    
    Current Consumption Tables
    142
  - CPU Bus Unit Setting Area Capacity
    144
  - I/O Table Settings
    145
    
    Memory Required for Units and Inner Boards
    145
    
    Basic I/O Units
    146
    
    CS-Series Special I/O Units
    147
    
    CS-Series CPU Bus Units
    148
- Ver
  
  86
  - External Dimensions
    89
- Duplex Functions
  
  149
  - Duplex CPU Units
    150
    
    Errors Causing Operation to Switch to the Standby Cpu Unit
    153
    
    Duplex Errors
    155
    
    Automatic Recovery to Duplex Operation by Self-Diagnosis
    156
    
    Duplex Initialization
    157
    
    Duplex Cpu Units with Different Unit Versions
    158
    
    Duplex Cpu System Restrictions
    159
  - Duplex Power Supply Units
    163
  - Duplex Communications Units
    163
    
    Active and Standby Communications
    163
    
    Primary and Secondary Communications
    164
  - Duplex Connecting Cables
    166
- Operating Procedures
  
  169
  - Introduction
    170
  - Basic Procedures
    172
Section 5 Installation and Wiring

185
- Installation and Wiring
  185
  - Fail-Safe Circuits
    186
  - Installation
    187
    
    Installation and Wiring Precautions
    187
    
    Installation in a Control Panel
    190
    
    Mounting Height
    192
    
    Backplane Mounting Dimensions
    193
    
    Mounting Units to the Backplane
    193
    
    I/O Connecting Cables
    194
    
    Inner Board Installation
    199
  - Power Supply Wiring
    201
  - Wiring Methods
    203
    
    Wiring Power Supply Units
    203
    
    Wiring CS-Series Basic I/O Units with Terminal Blocks
    210
    
    Wiring CS-Series Basic I/O Units with Connectors
    212
    
    Wiring Procedure
    213
    
    Connecting I/O Devices
    217
    
    Reducing Electrical Noise
    221
Section 6 Plc Setup

223
- PLC Setup
  223
  - Overview of PLC Setup
    224
    
    Duplex System Settings
    224
    
    Settings Other than those for Duplex Systems
    225
  - Specific PLC Setup Settings
    227
    
    Tab Pages for Duplex Settings in the PLC Setup
    227
    
    Startup Tab Page
    227
    
    CPU Unit Tab Page
    229
    
    Timings Tab Page
    232
    
    SIOU Refresh Tab Page
    234
    
    Unit Settings Tab Page
    235
    
    Host Link Port Tab Page
    236
    
    Peripheral Port Tab Page
    241
    
    Peripheral Service Tab Page
    244
    
    FINS Protection Tab Page (Single CPU Systems Only)
    247
    
    Comms Unit Duplex Tab Page
    248
    
    CPU Duplex Tab Page
    249
    
    Other Settings
    255
Section 7 I\/O Allocations

257
- I/O Allocations
  257
  - I/O Allocations
    258
    
    Unit Types
    258
    
    Creating I/O Tables
    259
  - I/O Allocation Methods
    264
    
    I/O Allocations to Basic I/O Units
    264
    
    I/O Allocations to Special I/O Units
    269
  - Allocating First Words to Racks
    270
    
    I/O Allocations to CPU Bus Units
    270
  - Allocating First Words to Slots (Single CPU Systems Only)
    273
  - Setting First Slot Words
    274
  - Detailed Information on I/O Table Creation Errors
    276
  - Data Exchange with CPU Bus Units
    277
    
    Special I/O Units
    277
    
    Disabling Special I/O Unit Cyclic Refreshing
    278
    
    CPU Bus Units
    279
    
    Fins Commands
    280
    
    Online Addition of Units and Backplanes
    281
    
    Conditions Required for Online Addition
    281
    
    Online Addition Procedure
    283
    
    Cycle Time Extension During Online Addition
    286
Section 8 Memory Areas

287
- Memory Areas
  287
  - Introduction
    288
  - Ok Ok Ok Ok Ok
    289
    
    Ok Ok Ok
    289
  - I/O Memory Areas
    289
    
    I/O Memory Area Structure
    289
    
    Overview of the Data Areas
    290
    
    Data Area Properties
    295
  - I/O Area
    296
  - Output Bits
    300
  - CS-Series Devicenet Area
    302
  - Data Link Area
    303
  - CPU Bus Unit Area
    304
  - Inner Board Area
    306
  - Special I/O Unit Area
    307
  - Work Area
    308
  - Holding Area
    309
  - Auxiliary Area
    310
  - TR (Temporary Relay) Area
    340
  - Timer Area
    341
  - Counter Area
    343
  - Data Memory (DM) Area
    343
  - Extended Data Memory (EM) Area
    346
  - Index Registers
    347
  - Data Registers
    353
  - Task Flags
    354
  - Condition Flags
    355
  - Clock Pulses
    358
  - Parameter Areas
    359
    
    PLC Setup
    359
    
    Registered I/O Tables
    359
    
    Routing Tables
    360
    
    CPU Bus Unit Settings
    361
Section 9 CPU Unit Operation and the Cycle Time

363
- CPU Unit Operation and the Cycle Time
  363
  - CPU Unit Operation
    365
    
    General Flow for Duplex CPU Systems
    365
    
    General Flow for Single CPU Systems
    366
    
    I/O Refreshing and Peripheral Servicing
    368
    
    Initialization at Startup
    369
    
    Duplex Initialization (Duplex CPU Systems Only)
    371
  - Ok Ok Ok Ok Ok Ok
    372
  - CPU Unit Operating Modes
    372
    
    Operating Modes
    372
    
    Status and Operations in each Operating Mode
    372
    
    Operating Mode Changes and I/O Memory
    373
  - Power off Operation
    374
    
    Description of Operation
    375
    
    Instruction Execution for Power Interruptions
    376
  - Computing the Cycle Time
    378
    
    CPU Unit Operation Flowchart
    378
    
    Cycle Time Overview
    380
    
    I/O Unit Refresh Times for Individual Units and Boards
    385
    
    Cycle Time Calculation Example
    389
    
    Online Editing Cycle Time Extension
    390
    
    Affects of Duplex and Simplex Operation on the Cycle Time
    390
    
    (Duplex CPU Systems Only)
    390
    
    Duplex Processing Cycle Time Extension (Duplex CPU Systems Only)
    391
    
    I/O Response Time
    392
    
    Interrupt Response Times (Single CPU Systems Only)
    393
  - Instruction Execution Times and Number of Steps
    394
    
    Sequence Input Instructions
    395
    
    Sequence Output Instructions
    396
    
    Sequence Control Instructions
    397
    
    Timer and Counter Instructions
    398
    
    Comparison Instructions
    399
    
    Data Movement Instructions
    400
    
    Data Shift Instructions
    401
    
    Increment/Decrement Instructions
    403
    
    Symbol Math Instructions
    403
    
    Conversion Instructions
    405
    
    Logic Instructions
    407
    
    Special Math Instructions
    407
    
    Floating-Point Math Instructions
    408
    
    Double-Precision Floating-Point Instructions
    409
    
    Table Data Processing Instructions
    410
  - Data Control Instructions
    411
  - Subroutine Instructions
    412
  - Interrupt Control Instructions
    413
  - Step Instructions
    413
  - Basic I/O Unit Instructions
    414
  - Serial Communications Instructions
    415
  - Network Instructions
    415
  - File Memory Instructions
    416
  - Display Instructions
    416
  - Clock Instructions
    416
  - Debugging Instructions
    417
  - Failure Diagnosis Instructions
    417
  - Other Instructions
    417
  - Block Programming Instructions
    418
  - Text String Processing Instructions
    420
  - Task Control Instructions
    420
Section 10 Troubleshooting

423
- Troubleshooting
  423
  - Error Log
    424
  - Error Processing
    425
    
    Error Categories
    425
    
    Error Information
    426
    
    Troubleshooting Flowcharts
    428
    
    Power Interruptions
    431
    
    Errors and Troubleshooting
    431
    
    Other Errors
    442
    
    Error Codes
    442
    
    Duplex Check
    444
    
    Power Supply Check
    447
    
    Memory Error Check
    448
    
    Program Error Check
    449
    
    Cycle Time Overrun Error Check
    449
    
    PLC Setup Setting Error Check
    449
    
    Battery Error Check
    450
    
    Environmental Conditions Check
    450
    
    I/O Check
    451
  - Troubleshooting Racks and Units
    452
  - Troubleshooting Errors in Duplex Connecting Cables
    455
    
    Identifying and Correcting the Cause of the Error
    455
Section 11 Inspection and Maintenance

459
- Inspection and Maintenance
  
  459
  - Inspections
    460
    
    Inspection Points
    460
    
    Tools Required for Inspections
    461
  - Unit Replacement Precautions
    461
  - Replacing User-Serviceable Parts
    462
    
    Battery Replacement
    462
  - Replacing a CPU Unit
    468
    
    Replacement Flowchart after Switch to Standby CPU Unit
    468
  - CPU Unit Replacement Procedure
    469
  - Online Replacement of I/O Units, Special I/O Units, and CPU Bus Units
    471
    
    Replacing One Unit at a Time
    471
    
    Related Auxiliary Area Flags
    474
  - Replacing more than One Unit at a Time
    476
  - Error Displays
    477
  - Online Replacement Precautions for Special I/O and CPU Bus Units
    478
    
    Removal/Addition of Units
    484
    
    Without a Programming
    484
    
    Online Replacement Without a Programming Device
    484
  - Replacing Power Supply Unit
    491
  - Replacement of Expansion Units
    491
  - Replacing the Duplex Unit
    493
    
    Specifications of Basic I/O Units and High-Density I/O Units
    497
    
    Programming Example
    536
    
    Auxiliary Area Allocations
    537
    
    Memory Map of PLC Memory Addresses
    585
    
    Memory Configuration
    585
    
    PLC Setup Coding Sheets for Programming Console
    587
    
    Precautions in Replacing CS1-H Plcs with CS1D Plcs
    601
  - Network Levels
    606
    
    E Precautions in Replacing CS1-H Plcs with CS1D Plcs
    608
    
    Connecting to the RS-232C Port on the CPU Unit
    609
    
    CJ1W-CIF11 RS-422A Converter
    619
    
    Wiring Examples
    623
- Index
  
  625
- Revision History
  
  633

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OMRON CS1D DUPLEX SYSTEM - 10-2009 Manuals

OMRON CS1D DUPLEX SYSTEM - 10-2009 Operation Manual (637 pages)

Table of Contents

Function Support by Unit Version

CS1D CPU Units

Cs1D-Cpu@@H

Cs1D-Cpu@@S

Duplex CPU, Single I/O Expansion

Duplex CPU, CS1D CPU Units

System Dual I/O Expan- for Single CPU

Sion System Systems

Pre-Ver. Ver. 1.1 Ver. 1.2 Ver

Table of Contents

Precautions

Section 1 Features and System Configuration

Features and System Configuration

Ver

Section 2 Specifications, Nomenclature, and Functions

Specifications, Nomenclature, and Functions

Ver

Duplex Functions

Operating Procedures

Section 5 Installation and Wiring

Section 6 Plc Setup

Section 7 I\/O Allocations

Section 8 Memory Areas

Section 9 CPU Unit Operation and the Cycle Time

Section 10 Troubleshooting

Section 11 Inspection and Maintenance

Inspection and Maintenance

Index

Revision History

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