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LaserHybrid Ultracompact Twin
Fronius LaserHybrid Ultracompact Twin Manuals
Manuals and User Guides for Fronius LaserHybrid Ultracompact Twin. We have
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Fronius LaserHybrid Ultracompact Twin manual available for free PDF download: Operating Instructions Manual
Fronius LaserHybrid Ultracompact Twin Operating Instructions Manual (120 pages)
Brand:
Fronius
| Category:
Welding Accessories
| Size: 39.47 MB
Table of Contents
Table of Contents
5
Safety Rules
9
Explanation of Safety Symbols
9
General
9
Proper Use
10
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
11
Personal Protective Equipment
11
Danger from Toxic Gases and Vapours
11
Danger from Escaping Shielding Gas
12
Danger from Flying Sparks
12
Hazards from Welding Current
12
Vagrant Welding Currents
13
EMC Measures
13
Specific Hazards
14
Informal Safety Measures
15
Safety Measures at the Installation Location
15
Safety Measures in Normal Operation
16
Safety Inspection
16
Alterations
16
Replacement and Wearing Parts
17
Calibration of Power Sources
17
CE Marking
17
Copyright
17
General Information
19
General
21
Proper Use/Intended Purpose
21
Advantages
21
Application Areas
22
System Overview
22
Laser Welding Head Scope of Supply
23
Optional Components
23
Requirements
24
System Requirements and Minimum Equipment Required for the Laser-Twin Welding Process
24
Power Source Synchronisation
24
Software Activation
24
Mechanical Requirements
25
Dimensioning of the Robot
25
Functional Principle
26
Lead Power Source and Trail Power Source
26
Welding Technology Aspects
27
Earth Connection
27
Welding Circuit Inductivity L, Welding Circuit Resistance R
27
Tilt Angle of the Welding Torch
28
Possible Arc Combinations
28
Pulse/Pulse
28
Connecting to the Robot Control
30
Robot Interfaces for the Laser-Twin Welding Process
30
Standard Robot Interfaces
31
Twin Fieldbus Systems
32
Standard Fieldbus Systems
33
Control Elements and Connections
35
Description of the Device
37
Connection Specifications
39
Compressed Air Diagram
40
Start-Up
41
General
43
Safety
43
Setup Regulations
43
Mains Connection
43
Assembling a Laser-Twin System
43
Commissioning (Overview)
45
Fitting the Laser Welding Head to the Robot
46
Requirements for the Robot
46
Connecting the Laserhybrid Ultracompact Twin Hosepack to the Laser Welding Head
47
Preparatory Work
47
Connecting the Laserhybrid Ultracompact Twin Hosepack to the Laser Welding Head
48
Connect/Replace the External Wirefeeding Hoses on the Laser Welding Head
52
And Finally
53
Connecting the Laser Optics System, Crossjet and Additional Extractor
54
Connecting the Laser Optics System
54
Connecting the Crossjet and Additional Extractor
56
Laying the Hosepack on the Robot
57
Threading the Wire Electrode
58
Preparatory Work
58
Removing the Welding Torch Wearing Parts
58
Threading the Wire Electrode
59
Fitting the Welding Torch Wearing Parts
62
Setting the Radial Air Flow
64
Requirements
64
Adjusting the Laser Welding Head
67
Stick out
67
Adjustable Axes
67
Adjusting Device on the Laser Welding Head
68
Adjusting the X-Axis
68
Adjusting the Y-Axis
69
Creating a Reference Program
70
Safety
70
General
70
Signal Sequence for Laserhybrid Welding
72
Safety
72
Measures to be Taken before the Start of Welding
74
Parameter Settings on the Power Source
74
Recommendations for Operating a Laser-Twin Welding System
75
Maintenance
77
Changing the Wire Electrode
79
Preparatory Work
79
Unthreading the Wire Electrode
80
Changing the Wire Electrode
82
Replacing Wearing Parts
83
Preparatory Work
83
Removing the Feed Rollers
83
Replacing the Inlet Nozzles
86
Replacing and Installing the Feed Rollers
86
Replacing the Welding Torch and Welding Torch Inner Liners
88
Safety
88
Preparatory Work
88
Replace the Welding Torch
89
Replacing the Welding Torch Inner Liners
90
Replacing Welding Torch Wearing Parts
91
Safety
91
Welding Torch Spare Parts
91
Removing the Welding Torch Wearing Parts
91
Fitting the Welding Torch Wearing Parts
93
Replacing the Spatter Guard Sheet
95
Removing the Spatter Guard Plate
95
Fitting the Spatter Guard Plate
95
Replacing the Laser Optics System
97
Safety
97
Preparatory Work
97
Removing the Laser Optics System
98
Mounting Positions for Installing the Laser Optics System
101
Installing the Laser Optics System
102
Fitting the Spatter Guard Plate
105
And Finally
105
Creating a Reference Program and Setting the Position of the Wire Electrode in Relation to the Focus Point of the Laser
106
Safety
106
General
106
Checking the Position of the Wire Electrode in Relation to the Focal Spot of the Laser
106
Example: Using the Reference Program after Changing the Welding Torch
107
Measures to Reduce Optics Contamination
108
Appendix
111
Technical Data
113
Laserhybrid Ultracompact Twin(Laser Welding Head)
113
Laserhybrid Ultracompact Twin Hosepack
113
Spare Parts List: Laserhybrid Ultracompact Twin
114
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