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Fronius LaserHybrid Series Welding System Manuals
Manuals and User Guides for Fronius LaserHybrid Series Welding System. We have
2
Fronius LaserHybrid Series Welding System manuals available for free PDF download: Operating Instructions Manual
Fronius LaserHybrid Series Operating Instructions Manual (108 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 32 MB
Table of Contents
Table of Contents
5
Safety Instructions
9
Explanation of Safety Instructions
9
General
9
Intended Use
10
Environmental Conditions
10
Obligations of the Operating Company
10
Obligations of Personnel
10
Personal Protective Equipment
11
Danger from Toxic Gases and Vapors
11
Danger Posed by Shielding Gas Leak
12
Danger from Flying Sparks
12
Hazards from Welding Current
12
Vagrant Welding Currents
13
EMC Measures
13
Particular Hazard Areas
14
Informal Safety Measures
15
Safety Measures at the Installation Location
15
Safety Measures in Normal Operation
16
Safety Inspection
16
Modifications
16
Spare and Wearing Parts
17
Calibrating Power Sources
17
The CE Label
17
Copyright
17
General Information
19
General
21
Intended Use
21
Applications
21
Scope of Supply
22
Optional Components
22
Requirements
23
Mechanical Requirements
23
Robot Requirements
23
Ground Connection
23
Alignment
24
System Overview
25
Other Laserhybrid Systems
26
Design Variants
27
Operating Controls and Connections
31
Product Description
33
Device Description, SB 360I Laserhybrid
34
Pressure Monitoring in the Splitbox SB 360I Laserhybrid
35
Connection Specifications
36
Compressed Air Diagram
37
Commissioning
39
General
41
Safety
41
Setup Regulations
41
Grid Connection
41
Setting up Laserhybrid Welding System
42
Installing the Laser Welding Head on the Robot
43
Mount Laser Welding Head on the Robot
43
Installing and Connecting Splitbox SB 360I Laserhybrid
44
Installing Splitbox SB 360I Laserhybrid on Robot
44
Connecting the Splitbox SB 360I Laserhybrid
46
Connecting the Crossjet and Additional Extraction
49
Connecting/Changing the Wirefeeding Hose on the Laser Welding Head
50
Installing/Changing Wirefeed Rollers
51
Preparation
51
Installing/Replacing the Wirefeed Rollers
51
Final Tasks
52
Connecting the Laser Optics
53
Preparing Welding Torch
56
Equip Welding Torch
56
Place Laserhybrid Hosepack on the Robot
58
Installing Hosepack on Robot
58
Threading the Wire Electrode
59
Setting up Laser Welding Head
61
Stick out
61
Adjustable Axes
61
Adjustment Device on the Laser Welding Head
62
Adjusting the X Axis
62
Adjusting the y Axis
63
Set the Radial Airflow
64
Requirements
64
Creating Reference Program
67
Safety
67
General
67
Create a Reference Program
67
Signal Sequence for Laserhybrid Welding
69
Safety
69
Measures before Starting Welding
71
Operation Recommendations for Laserhybrid Welding System
72
Maintenance
73
Replacing the Welding Torch and Welding Torch Wearing Parts
75
Safety
75
Welding Torch Spare Parts
75
Replacing the Welding Torch
75
Replacing Welding Torch Wearing Parts
76
Replace the Spatter Guard Plate
78
Removing the Spatter Guard Plate
78
Mounting the Spatter Guard Plate
78
Replace the Laserhybrid UC Hosepack
79
Removing the Laserhybrid UC Hosepack
79
Connect the Laserhybrid UC Hosepack
81
Replacing the Laser Optics
84
Safety
84
Disconnecting the Fiber Optic Cable from the Laser Optics
84
Removing the Laser Optics
85
Assembly Positions for Installing the Laser Optics
88
Installing the Laser Optics
88
Checking Position of the Wire Electrode in Relation to the Laser Focus
92
Safety
92
General
92
Example: Use of the Reference Program after Welding Torch Replacement
93
Measures to Reduce Contamination of the Optics
94
Appendix
97
Technical Data
99
Laser Welding Head Wf25Ilaserhybriduc
99
Laserhybrid Hosepack MHP 360I LH-UC
99
Spare Parts List: WF 25I Laserhybrid 4/6 Kw UC
100
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Fronius LaserHybrid Series Operating Instructions Manual (96 pages)
Brand:
Fronius
| Category:
Welding System
| Size: 10 MB
Table of Contents
Table of Contents
3
Safety Instructions
7
Explanation of Safety Instructions
7
General
7
Intended Use
8
Environmental Conditions
8
Obligations of the Operating Company
8
Obligations of Personnel
8
Personal Protective Equipment
9
Danger from Toxic Gases and Vapors
9
Danger Posed by Shielding Gas Leak
9
Danger from Flying Sparks
10
Danger from Welding Current
10
Stray Welding Currents
10
EMC Measures
10
Particular Hazard Areas
11
Informal Safety Measures
12
Safety Measures at the Installation Location
13
Safety Measures in Normal Operation
13
Safety Inspection
13
Modifications
14
Spare and Wearing Parts
14
Calibrating Power Sources
14
The CE Label
14
Copyright
14
General Information
15
General
17
Intended Use
17
Applications
17
Scope of Supply
18
Optional Components
18
Requirements
19
Mechanical Requirements
19
Robot Requirements
19
Ground Connection
19
Alignment
20
System Overview
21
Other Laserhybrid Systems
22
Setup Variants
24
Operating Controls and Connections
27
Product Description
29
Control Panel WF 25I Robacta Drive / WF 60I Robacta Drive CMT
30
Device Description, SB 360I Laserhybrid
31
Connection Specifications
33
Compressed Air Diagram
34
Pressure Monitoring in the Splitbox SB 360I Laserhybrid
34
Commissioning
35
General
37
Safety
37
Setup Regulations
37
Grid Connection
37
Setting up the Laserhybrid Welding System
37
Installing the Laser Welding Head on the Robot
39
Connection Options on the Robot
39
Mount WF 25I Robacta Drive on the Laser Welding Head
39
Mounting the Laser Welding Head on the Robot
40
Installing and Connecting Splitbox SB 360I Laserhybrid
41
Installing Splitbox SB 360I Laserhybrid on Robot
41
Connecting Splitbox SB 360I Laserhybrid
43
Connecting Crossjet
45
Connecting the Crossjet
45
Connecting Laserhybrid Hosepack to Laser Welding Head
47
Mounting the Hosepack on the WF Robacta Drive (Conventional)
47
Connecting/Changing the Wirefeeding Hose on the Laser Welding Head
48
Installing/Changing Wirefeed Rollers
49
Inserting/Replacing the WF 25I Robacta Drive Feed Rollers
49
Connecting Laser Optics and Extra Extraction
51
Connecting the Laser Optics
51
Connecting the Additional Extraction System
54
Preparing Welding Torch
57
Mounting the Inner Liner in the Torch Body
57
Mounting the Welding Torch Onto the WF Robacta Drive (Conventional)
58
Installing Hosepack on Robot
60
Placing the Hosepack on the Robot
60
Adapting the Additional Extraction System
62
Safety
62
Threading the Wire Electrode
63
Setting up Laser Welding Head
65
Stick out
65
Adjustable Axes
65
Adjustment Device on the Laser Welding Head
66
Adjusting the X Axis
66
Adjusting the y Axis
67
Adjusting the Z Axis
67
Creating Reference Program
68
Safety
68
General
68
Creating a Reference Program
68
Signal Sequence for Laserhybrid Welding
70
Safety
70
Measures before Starting Welding
72
Operation Recommendations for Laserhybrid Welding System
73
Recommendations for the Operation of a Laserhybrid Welding System
73
Specifications for the Compressed-Air Supply
73
Maintenance
75
Replacing the Welding Torch and Welding Torch Wearing Parts
77
Safety
77
Mounting Wearing Parts on the Welding Torch
77
Replacing the Spatter Guard Plate and Extra Extraction
78
Replacing the Spatter Guard Plate
78
Replacing the Additional Extraction System
79
Replacing the Laser Optics
80
Safety
80
Preparation
80
Removing the Laser Optics
81
Installing the Laser Optics
82
Final Tasks
84
Checking Position of the Wire Electrode in Relation to the Laser Focus
85
Safety
85
General
85
Example: Use of the Reference Program after Welding Torch Replacement
86
Measures to Reduce Contamination of the Optics
87
Appendix
89
Technical Data
91
WF 25I Laserhybrid 90° 10 Kw FW (Laser Welding Head)
91
Laserhybrid Hosepack MHP 360I LH
91
SB 360I LH
91
WF 25I Robacta Drive /W
92
Mtb 700 Lh /W
92
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