Reeves G2 series Operation Manual page 91

Operation & Maintenance w/IPB
REMOVAL OF THE BURNER MOTOR ASSEMBLY (CONT):
b. Using a ¼" open end wrench, loosen and remove escutcheon plate mount screw and escutcheon
plate.
c. Remove the nozzle and electrode assembly from the air tube, being careful not to damage the
electrodes or insulators while handling.
4. Remove the Burner Motor Assembly as follows:
a. Loosen and remove the remaining wire nut; separate all wires.
b. Using a 5/16" open end wrench, loosen the ground screw and disconnect the green ground wire.
c. Loosen and remove the plastic jam-nut securing the main wire harness to the burner motor assembly;
remove main wire harness.
d. Using a 9/16" open end wrench, loosen and remove (3) nuts, (3) lock washers and (3) flat washers.
e. Carefully, remove burner motor assembly from the combustion chamber.
END OF TASK
INSTALLATION OF THE BURNER MOTOR ASSEMBLY:
1. Install Burner Motor Assembly as follows:
a. Inspect gasket; if needed remove and replace gasket.
b. Carefully, install burner motor assembly into the combustion chamber.
c. Center burner motor bracket on mounting studs.
d. Install (3) flat washers, (3) lock washers and (3) nuts.
e. Using a 9/16" open end wrench, tighten the nuts alternating between the (3) nuts to ensure burner
motor is seated evenly.
f. Insert the main wire harness through the hole on the burner motor.
g. Install and tighten the plastic jam-nut onto the main wire harness.
h. Using a 5/16" open end wrench, reconnect the (green) ground wire and tighten the screw.
i. Using the following sequence, reconnect the main wire harness: (
1. Black wire #011 main wire harness to black wire oil burner. Twists both wires together; do not
install a wire nut at this time.
2. White wire main wire harness to white wire oil burner to white wire solenoid. Twists (3) wires
together; do not install a wire nut at this time.
2. Install Fuel Nozzle and Electrode Assembly as follows:
a. Install the nozzle and electrode assembly into the air tube, being careful not to damage the electrodes
or insulators while handling.
b. Align the fuel nozzle tube into the slotted area of the burner housing.
Part Number: 1006375
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G2 Series Decontamination Water Heater
0015-3
0015
DHS Systems LLC