Reeves G2 series Operation Manual page 70

Operation & Maintenance w/IPB
INSTALLATION OF THE BURNER MOTOR ASSEMBLY (CONT):
c. Install the escutcheon plate and mount screw hand tight.
d. Line up the index mark made during the removal of the nozzle assembly.
e. Using a ¼" open end wrench, tighten the escutcheon plate mount screw.
f. Install and tighten splined nut using a splined wrench.
3. Install Fuel Pump/Solenoid Assembly as follows:
a. Install fuel pump/solenoid assembly into burner motor housing.
b. Loosely thread (2) mount bolts into the fuel pump housing; do not tighten at this time.
c. Using a 7/16" open end wrench, connect and tighten the fuel nozzle tube B-nut.
d. Using a 9/16" open end wrench, connect and tighten the fuel line B-nut at the fuel pump.
e. Using a ½" open end wrench, tighten the (2) fuel pump mounting bolts.
f. Using a 9/16" open end wrench, connect and tighten the fuel in-line at the fuel water strainer housing.
g. Using the following sequence, reconnect the solenoid wire harness as follows:
1. Purple wire to Black #051 main wire harness. Twist both wires together and install a wire nut.
2. White wire to white wire main wire harness. Twist both wires together; do not install a wire nut at
this time.
h. Reconnect the solenoid electrical plug.
4. Install the Electronic Igniter Assembly as follows:
a. Place the electronic igniter and base plate assembly onto the burner motor
b. Using the following sequence, reconnect the igniter leads as follows:
1. Igniter blue wire to the black #011 main harness wire and the black wire from the oil burner wire
harness. Twist the three wires together and install a wire nut.
2. Igniter white wire to (3) white wires (one from the main wire harness, one from the oil burner motor
and one from the fuel solenoid plug). Twist all (4) wires together and install a wire nut.
c. Crimp all wire nuts for added security.
d. Reinstall the electronic igniter and base plate assembly; ensure the igniter springs are contacting the
electrodes tangs and electrical wires are not pinched.
e. Using a 5/16" open end wrench, install and tighten (2) hex head screws.
f. Using a cross-point screwdriver, install and tighten (2) cross-point screws.
g. Reconnect power cord into power supply outlet.
h. Perform operations and leak checks.
END OF TASK
Part Number: 1006375
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G2 Series Decontamination Water Heater
0014-4
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DHS Systems LLC