Reeves G2 series Operation Manual page 90

Operation & Maintenance w/IPB
REMOVE AND REPLACE BURNER MOTOR ASSEMBLY
INITIAL SETUP:
Tools and Special Tools
General Mechanics Tool Kit
Splined Wrench or Socket
Materials/Parts
Drain Pan or Bucket
Rags
REMOVAL OF THE BURNER MOTOR ASSEMBLY:
1. Remove the electronic igniter assembly as follows:
a. Disconnect the power cord from power supply outlet.
b. Using a cross-point screwdriver, remove the bottom (2) screws from the electronic igniter and base
plate assembly.
c. Using a 5/16" open end wrench or equivalent, remove the top (2) hex head screws from the electronic
igniter and base plate assembly.
d. Lift the electronic igniter and base plate assembly.
e. Loosen and remove (2) wire nuts that secure the blue and white igniter wire to main wire harness.
f. Remove the electronic igniter and base plate assembly; set aside.
2. Remove the Fuel Pump/Solenoid Assembly as follows:
a. Attach drain hose to the fuel water separator bowl drain valve.
b. Open drain valve and drain contents into a waste fuel container.
c. Using a 9/16" open end wrench, loosen and disconnect fuel in-line at fuel water strainer housing.
d. Remove drain hose and retighten drain valve.
e. Using a 9/16" open end wrench, loosen and disconnect fuel line at the fuel pump/solenoid assembly.
f. Using a 7/16" open end wrench, loosen and disconnect the fuel nozzle tube.
g. Disconnect the solenoid electrical harness plug.
h. Using a ½" open end wrench, loosen and remove the fuel pump/solenoid assembly (2) mounting
bolts.
i. Remove fuel pump/solenoid assembly from burner motor housing.
3. Remove the Fuel Nozzle and Electrode Assembly as follows:
a. Using a splined wrench or equivalent, loosen and remove splined nut.
Index mark the escutcheon plate before removing screw. This index mark will
be used during reinstallation.
Part Number: 1006375
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for release to a third party without written consent of DHS Systems LLC.
G2 Series Decontamination Water Heater
PROCEDURES REQUIRE VERIFICATION
Personnel Required
One
Equipment Condition
Equipment Powered Down
Power Source Disconnected
0015-2
WORK INPROGRESS
NOTE
0015
DHS Systems LLC