Page 1 Kodak DryView 8300 LASER IMAGER SERVICE MANUAL 1908110 78-6970-7393-6 12/04 Rev. S...
Page 2: Revision History
Service Manual Revision History The original issue and revisions of this SERVICE MANUAL for the Kodak DryView 8300 LASER IMAGER are as follows: Issue Date (Rev. A): 12/96, Rev. B: 3/97, Rev. C: 5/97, Rev. D: 8/97, Rev. E: 10/97, Rev. F: 3/98, Rev.
Page 3 WARNINGS AND CAUTIONS Warnings and Cautions Read and understand all instructions before using. WARNING This equipment is operated with hazardous voltage which can shock, burn, or cause death. Remove wall plug before servicing equipment. Never pull on cord to remove from outlet. Grasp plug and pull to disconnect.
Page 4 CAUTION Do not substitute or modify this equipment without approval of Eastman Kodak Company. CAUTION U.S. Federal law restricts sale of this device to or on the order of a licensed health care practitioner.
Page 5 WARNINGS AND CAUTIONS Type B Applied Part DANGER Invisible Laser Radiation When Open. Part No: Avoid Direct Exposure to Beam. Serial No: ATTENTION Rayonnement Laser Invisible En Cas Options: DÕOuverture. Exposition Dangereuse 100 - - 240 Volts 50 - - 60 Hz 6.3 / 3.2 Amps Au Faisceau.
Page 6 SERVICE MANUAL BLANK PAGE 1908110 2001 March Rev. M...
Page 7 AGENCY, REGULATORY, AND CE MARKING Agency, Regulatory, and CE Marking Compliance All Agency, Regulatory, and CE Marking information may be found in the User Guide for this model. 2001 March Rev. M 1908110...
Page 8 SERVICE MANUAL BLANK PAGE 1908110 2001 March Rev. M...
Page 9: Table Of Contents
No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
Page 10 SERVICE MANUAL Description Page 2-5. Setting Up the System ......... . . 2-5-1.
Page 11 TABLE OF CONTENTS Description Page Section 4 - - Disassembly/Reassembly ......4-1. Reassembly .
Page 12 SERVICE MANUAL Description Page 4-7-7. Ultem Film Entrance Guide ....... . 4-34 4-7-8.
Page 13 TABLE OF CONTENTS Description Page Section 6 - - Theory of Operation ........6-1.
Page 14 SERVICE MANUAL Description Page 7-2-24. EC48: ASIC Line Buffer Fail ....... 7-49 7-2-25.
Page 15 TABLE OF CONTENTS Description Page 7-2-64. EC96: Non-Volatile Clock RAM Failure ..... . 7-90 7-2-65. EC97: Non-Volatile RAM Failure ......7-91 7-2-66.
Page 16 SERVICE MANUAL Description Page 9-7. Software Enhancement Revisions for the IMAGER ....9-8. Installation Menus ..........9-13 9-9.
Page 17: Section 1 - - Specifications
SITE SPECIFICATIONS Section 1 - - Specifications 1-1. Dimensions Height: 46 cm (18 in.) Width: 46 cm (18 in.) Depth: 66 cm (26 in.) Weight: 56 Kg (124 lb.) 1-2. Electrical Phase: Single Voltage: U.S.: 100 -- 120 VAC ± 10% OUS: 100 -- 240 VAC ±...
Page 18: Hardware Interface (Input Modules)
SERVICE MANUAL 1-6. Hardware Interface (Input Modules) Low Resolution Analog (< 30 MHz) • 3M Standard Digital • SCSI • Network (top “A” slot only) • 1-7. Control Interfaces Control Panel • Remote Keypad • Host • 1-8. Output First Print (After Ready indicator lights): 110 sec.
Page 19: Scsi Input Modules
Caution The IMAGER weighs about 135 pounds. Do not lift it from the shipping box without help. If another Kodak employee is unavailable, ask the customer’s maintenance staff to lift the unit and set it on a cart or table.
Page 20: Connecting Cables And External Devices
4. If the customer wants the IMAGER to acquire images using the “Ultrasound’s Print or Remote Acquire” KEYS, instruct them to purchase the Kodak DryView REMOTE ACQUIRE INPUT DEVICE (RAID) 78-8114-2797-6. To install: a. Connect the 9--pin male serial CONNECTOR of the supplied CABLE to the 9--pin CONNECTOR on the INPUT MODULE.
Page 21: Scsi Input Modules
INSTALLATION INSTRUCTIONS 2-3-3. SCSI INPUT MODULES 1. Connect the SCSI DEVICES (e.g., external MO DRIVE or a Bernoulli DRIVE). 2. Check that the unit address of each DEVICE is set, and the last DEVICE in the line is terminated. 3. If no DEVICES are connected to P5, set the internal termination ON using the menu for “Termination Options”...
Page 22: Setting Up The System
SERVICE MANUAL 2-4. Energizing the System 1. Connect the POWER CORD into a wall outlet, and press the power SWITCH. A self-test of about 2 minutes occurs and the IMAGER warms up for about 23 minutes, followed by 7 minutes of “Regulating Temperature”.
Page 23: Setting Up Parameters For Digital Input Modules
INSTALLATION INSTRUCTIONS 2-5-1. Setting Up Parameters for DIGITAL INPUT MODULES 1. From the “Installation” menu: a. If the DIGITAL INPUT MODULE is installed in the: upper position, press [A Setup] lower position, press [B Setup] Note A “Setup” window displays first, in a series of general setup menus. b.
Page 24 Select between options, for host requirements to separate DZO commands. 6. IGNORE LATE ACK/NAK ON or OFF. Set to ON if the host device is a Kodak PACS Link 9410 ACQUISITION SYSTEM. 7. PROTOCOL 3M (Host) or Select the “Control Protocol” setting between KEYPAD options.
Page 25 INSTALLATION INSTRUCTIONS Parameter Options Action 8. CALIBRATION ENABLE ON or OFF Leave at ON (default). Allows a calibration to be done when the film TRAY is inserted, if a print is requested after the IMAGER is not used for 8 hours, and when the IMAGER is energized.
Page 26: Setting Up Parameters For Analog (Video) Input Modules
SERVICE MANUAL 2-5-2. Setting Up Parameters for ANALOG (VIDEO) INPUT MODULES 1. From the installation menu: a. If the ANALOG INPUT MODULE is installed in the: upper position, press [A Setup] or, lower position, press [B Setup] Note A “Setup” window displays first, in a series of general setup menus. b.
Page 27 INSTALLATION INSTRUCTIONS Analog Menu Format 1. Aspect Ratio 2. VIDEO Interface 1. Pixel Clock 2. Clocks Per Line 3. Horizontal Active 4. Horizontal Delay 5. Vertical Active 6. Vertical Delay 7. Interlace 8. External Clock 9. Clock Delay 10. Start/Frame 11.
Page 28 SERVICE MANUAL Table 2-3. Setting the Analog Installation Parameters Parameter Options Action 1. ASPECT RATIO 0.50 to 2.00 Set to 1.0. After acquiring a first image, changes to this value may be necessary. Adjust this parameter to what is displayed on the MONITOR of the MODALITY.
Page 29 INSTALLATION INSTRUCTIONS Parameter Options Action 9. CLOCK DELAY Use the menu instructions to remove instances of pixel shifting at very high frequencies (30 Mhz). This menu option will be removed at a future date. 10. START/FRAME Use the menu instructions to set the correct start frame.
Page 30 SERVICE MANUAL X = 20 to 90% X = 0 to 80% Y = 20 to 80% Y = 20 to 80% WAA 3.50 MHZ WAA 3.50 MHZ OUT 25.12% OUT 25.12% 60DB C5 E4 60DB C5 E4 17 HZ 17 HZ FL = 5.5 CM FL = 5.5 CM...
Page 31 Select between options, for host requirements to separate DZO commands. 6. IGNORE LATE ACK/NAK ON or OFF. Set to ON if the host device is a Kodak PACS Link 9410 ACQUISITION SYSTEM. 7. PROTOCOL 3M (Host) or Select the “Control Protocol” setting KEYPAD between options.
Page 32 SERVICE MANUAL Parameter Options Action 11. CAL PROCESSOR CENTER TEMP 1. MEASURED CENTER None. Do not adjust at installation. Current ZONE READING ZONE READING temperature is displayed and can range temperature is displayed and can range from 112.8 -- 140.6° F. This parameter is used in the Setting Up PROCESSOR Temperature procedure.
Page 33: Setting Up Parameters For The Scsi Input Modules
INSTALLATION INSTRUCTIONS 2-5-3. Setting Up Parameters for the SCSI INPUT MODULES 1. From the “Installation” menu: a. If the SCSI INPUT MODULE is installed in the: upper position, press [A Setup] or, lower position (preferred), press [B Setup] Note A Setup displays first, in the series of general setup menus. b.
Page 34 SERVICE MANUAL Table 2-4. Setting the SCSI Installation Parameters Parameter Options Action 1. ASPECT RATIO 0.50 to 2.00 For Target Mode: Set to 1.0. After making a first image, (Applies to Target Mode changes to this value may be only.) necessary.
Page 35 INSTALLATION INSTRUCTIONS Parameter Options Action 8. CALIBRATION ENABLE ON or OFF Leave at ON (default). Allows a calibration to be done when the film TRAY is inserted, if a print is requested after the IMAGER is not used for 8 hours and when the IMAGER is energized.
Page 36: Setting Up Parameters For Network Input Modules
SERVICE MANUAL 2-5-4. Setting Up Parameters for NETWORK INPUT MODULES 1. From the “Installation” menu, in the A (upper) position of the IMAGER, press [A Setup]. a. Type: 999 b. Press [ENTER] to view the first item in the installation menus. 2.
Page 37 INSTALLATION INSTRUCTIONS Table 2-5. Setting the Network Installation Parameters Parameter Options Action 1. ASPECT RATIO 0.50 to 2.00 Set to 1.0, which checks that the pixel aspect ratio values communicated through DICOM are correct. After acquiring a first image, changes to this value may be necessary.
Page 38 SERVICE MANUAL Parameter Options Action Network Interface (Cont.) 7. CONFIGURE CLIENT AE title of each client is stored Have customer initiate a DICOM DEFAULTS after each initial communication association. link is established. 1. MODALITY GROUPS Groups 0--10. Currently only Select ULUT group for each ULUT groups 0--4 are available.
Page 39 INSTALLATION INSTRUCTIONS Parameter Options Action 10. EXPOSURES None Do not change. The exposure number indicates the total film count processed by the CPU BOARD in the IMAGER. 2004 December Rev.S 1908110 2-21...
Page 40 SERVICE MANUAL Parameter Options Action 11. CAL PROCESSOR CENTER TEMP 1. MEASURED CENTER None Do not adjust at installation. ZONE READING Current temperature is displayed and can range from 112.8 -- 140.6°F. This parameter is used in temperature calibration procedure (paragraph 3-1). 12.
Page 41: Setting Up The Memory Parameters (Memory Management)
INSTALLATION INSTRUCTIONS 2-6. Setting Up the Memory Parameters (Memory Management) Image memory (RAM) can range from 3.75 MB (4 megabytes) to 31.75 MB (32 megabytes) by using any combination of 4, 8, or 16 MB SIMMs in the two SIMMs SOCKETS. The memory setting for each input is set up by using information for each installation site, while providing the IMAGER with RAM to store 2 films at once.
Page 42: Setting Up Customer Preferences
SERVICE MANUAL 2-7. Setting Up Customer Preferences 1. From the “Installation” menu: a. If the SCSI INPUT MODULE is installed in the: upper position, press [A Setup] lower (preferred) position, press [B Setup] 2. See the following for checklists of the general setup parameters. These parameters are available to the user and can be changed by an experienced operator.
Page 43 INSTALLATION INSTRUCTIONS SCSI Setup Menu (Initiator) 1. User Number a. Number of B&W Copies to Print (defaults to 1) b. Number of Color Copies to Print (defaults to 1) c. Density (defaults to 7) d. Contrast (LUT Select) e. Sharp/Smooth (defaults to Auto) f.
Page 44: Final Checkout
SERVICE MANUAL 2-8. Final Checkout 1. Test the parameters for the INPUT MODULES by acquiring and making prints of images. 2. Make a print of a calibration sheet (see Figure 2-2). 3. Enter the parameter settings in the Service History Log. 4.
Page 45: Installing Imager Software Upgrades
INSTALLATION INSTRUCTIONS 2-9. Installing IMAGER Software Upgrades You can install software on the IMAGER from your SERVICE COMPUTER with either: HyperTerminal -- if your COMPUTER has Windows 95, follow procedure 2-9-1. • ProComm Plus -- if your COMPUTER has Windows 98, NT, 2000 or XP, follow procedure 2-9-2. •...
Page 46 SERVICE MANUAL 10. From the “Service Test” menu, check that the Service Port Baud Rate is set to match the terminal program baud rate (e.g. 38.4 K BPS). 11. From the SERVICE COMPUTER, to check the connection, type: @ and the Error Log from the IMAGER will be displayed.
Page 47 INSTALLATION INSTRUCTIONS 4. Select Modem/Connection Properties and then enter the following settings: a. Bits per second: 38,400 b. Parity: None c. Data bits: 8 d. Stop bits: 1 e. Flow control: SOFTWARE 5. Click [OK]. 6. Select the “Data” tab followed by the “Transfer Protocol” button, and then RAW ASCII for the “Current Transfer Protocol”...
Page 48 SERVICE MANUAL *** Reprogramming Operation Complete *** +++ATSO=1 2-30 1908110 2004 December Rev. S...
Page 49: Installing Software Upgrades
INSTALLATION INSTRUCTIONS 2-10. Installing Software Upgrades for NETWORK INTERFACE BOARDS The NETWORK INTERFACE BOARD contains its own firmware that is independent of the system firmware. When a new NETWORK INTERFACE BOARD is installed, this firmware, called Network Interface Software (NIS), might have to be updated. 1.
Page 50: Video Installation Parameters
SERVICE MANUAL 2-11. VIDEO Installation Parameters Table 2-6. VIDEO Installation Parameters for NTSC Ultrasound HORIZONTAL VERTICAL VIDEO CAL P- -C MODEL ACOUSTIC *AI-5200 10.33 ACUSON 128, 128XP 14.28 *SEQUOIA, 12.27 0--100 0--100 *ASPEN ALOKA 210DX, 210DX2 10.08 USI-89B 12.60 USI88/SSD248 12.60 210F 9.54...
Page 51 INSTALLATION INSTRUCTIONS HORIZONTAL VERTICAL VIDEO CAL P- -C MODEL MODEL ELCINT ESI 1000, 12.00 2000,3000 RT2800, 3000, 12.33 3200 3600, 4000 & 12.33 5000 RADIUS & 10.00 SONOCHROME 750SDX 10.71 *LOGIQ 500 12.27 30--60 30--60 *LOGIQ 700 12.27 VOLUSON 730 0.97 14.318 HEWLETT-...
Page 52 SERVICE MANUAL HORIZONTAL VERTICAL VIDEO CAL P- -C MODEL MODEL SIEMENS SI 250, SI 450, 10.33 SI 400 10.58 SONOLINE, SL, 10.33 SL1, SL2 SX, AX 10.33 *SONOLINE 13.50 ELEGRA *VERSA PRO, 10.57 PRIMA Q2000B 12.33 TECHNICARE AUTOSECTOR 4 12.28 ALOKA 280SL 12.60 TOSHIBA...
Page 53: Video Installation Parameters For Ntsc C-Arm
INSTALLATION INSTRUCTIONS Table 2-7. VIDEO Installation Parameters for NTSC C-ARM HORIZONTAL VERTICAL VIDEO CAL MODEL 14.32 E413-DSM 14.87 *STENOSCOP 14.75 *STENOSCOP 14.75 MDA (PC) *STENOSCOP 29.5 MD10 (DR7) 902, 2000, 2500 10.32 7700 15.61 9000, 9400 10.32 *9600 12.91 DRX5 10.32 SPA 1000 US 10.32...
Page 54 SERVICE MANUAL Table 2-8. VIDEO Installation Parameters for NTSC Nuclear Medicine HORIZONTAL VERTICAL VIDEO CAL MODEL ADAC *PEGASUS **30.00 1415 1024 ELSCINT APEX 13.30 13.30 209, 410 13.30 SP6, SPX 14.30 HELIX 14.30 *Starcam 2000 32.02 Starcam 3000, 32.02 3200, 4000 0 - 100 0 - 100 PICKER...
Page 55: Contrast And Density Requirements For 8300 Laser Imagers
INSTALLATION INSTRUCTIONS 2-12. Contrast and Density Requirements for 8300 LASER IMAGERS Note This section applies to 8300 LASER IMAGERS with software below Version 4.2. For 8300 LASER IMAGERS with version 4.2 or above, see the section for “New ULT Options”. A contrast test creates 12 numbered image tables of the last acquired image in memory.
Page 56: New Ulut Options
SERVICE MANUAL Table 2-10. Density and Contrast Settings Based on Field Test Results MODALITY Manufacturer Study Contrast Density Sharpness Comments Nuclear ADAC, Picker, Whole 3 , 4, 5, 6 5 through 8 Auto Medicine body SMV, Park Medical Nuclear ADAC, Picker, Cardiac 6, 11 5 through 8 Auto...
Page 57 INSTALLATION INSTRUCTIONS 2-13. New ULUT Options When software for Version 4.2 and above is uploaded to an 8300 LASER IMAGER, a new menu item labeled “Modality Groups” will be available in the “Installation” menu. Up to 11 sets of contrast user look up tables (ULUTs) can be uploaded into “Modality Groups”...
Page 58 SERVICE MANUAL Set 0: U1_109B (C = 1 through 6) The first 6 ULUTs, contrast settings 1 through 6, of the U1_109B ULUT Set are “saggy” (i.e., non S-shaped) curves, as indicated in Figure 2-4. These are the most-used subset of the UPMSV3K ULUT curves, which will reside in the Modality Groups as Set 1.
Page 59 INSTALLATION INSTRUCTIONS Set 1: UPMSV3K This ULUT Set consists of a more complete set of “saggy” curves, providing a wider choice of brightnesses than curves 1--6 of the U1_109B ULUT Set (see Figure 2-6). This set is widely used in applications including ultrasound, nuclear medicine, and others where an “S-shaped”...
Page 60 SERVICE MANUAL Set 3: 713C0 This ULUT Set is a family of “S-shaped” curves similar to the 693C0 curves, but with a somewhat elevated brightness (see Figure 2-8). This ULUT Set has wide applicability. It is often used for ultrasound, nuclear medicine, and DSA and might also be used in other MODALITIES when a brightness greater than the 693C0 Set is desired.
Page 61 INSTALLATION INSTRUCTIONS Set 4: WKSTN83A (C = 1 through 8) The linear in density curves in this ULUT Set use contrast settings of 1 through 8 (Figure 2-10). Figure 2-10. The best curve (Contrast setting) to obtain a linear in density response depends on the current Density (Dmax) setting, as indicated in the following table.
Page 62 SERVICE MANUAL Set 4: WKSTN83A (C = 9 through 12) The “linear in brightness” curves in this ULUT Set are obtained at Contrast settings of 9 through 12 (Figure 2-11). As the contrast setting is increased from 9 to 11, mid-tone contrast is increased slightly while the contrast in the near-black and near-white portions of the image is decreased slightly.
Page 63: Section 3 - - Adjustments
ADJUSTMENTS Section 3 - - Adjustments 3-1. Setting Up the Processor Temperature Specification The temperatures displayed on the front panel must equal the temperatures displayed on the temperature meter, approximately 122.2 ±1°C. Note This procedure should be performed whenever the processor drum or CPU PWA is replaced, or if drum temperatures are suspected of causing image quality problems or FILM CALIBRATION failures.
Page 64 SERVICE MANUAL 2. From the local panel menu, disable FILM CALIBRATION, then power cycle the IMAGER. 3. Remove the film tray and open the top cover. 4. Open the processor cover. Verify that the processor rollers are clean and free of deposits. Caution Deposits on the processor rollers could be knocked loose by the temperature probe, resulting in damage to the surface of the drum.
Page 65 ADJUSTMENTS 15. Allow the block to initially rest squarely in the slot, and then read the measured temperature on the TEMPERATURE METER. Slowly rock the block slightly in one direction until the highest temperature reading is obtained. Use this reading in step 17. 16.
Page 66: Processor Drum Stripper Assembly
SERVICE MANUAL 3-2. Processor Drum Stripper Assembly Specification Gap of 0.005 + 0.001 inch between DRUM and STRIPPER Tools Necessary FEELER GAUGES (0.004 and 0.006 in.) 3/32 in. BALL END Allen WRENCH Check 1. Open the PROCESSOR COVER. Note When checking the gap, the ROLLERS on each side of the STRIPPER ASSEMBLY must be in contact with the DRUM.
Page 67 ADJUSTMENTS Adjustment for the One-Pad Stripper Assembly Note The stripper gap is changed by adjusting the position of the roller assemblies located at each end of the stripper. Adjust one roller assembly at a time. Recheck the measurement after each adjustment. 1.
Page 68 SERVICE MANUAL Adjustment for the Two-Pad Stripper Assembly 1. Adjust the allen screw (using a 3/32 inch Allen head ball driver) to obtain the proper gap between the stripper and drum. 2. Turn the screw clockwise to decrease the gap and counter clockwise to increase it. 3.
Page 69: One Sheet And Two Sheet Switches
ADJUSTMENTS 3-3. One Sheet and Two Sheet Switches Specification DS2 on the CPU PWA must light when one sheet of film is detected between the separator rollers. DS1 (and DS2) on the CPU PWA must light when two sheets of film are detected between the rollers. Special Tools 4/11/7 Mil Test Film (TL 5563) Two sheets of 7 mil film (14 mil)
Page 70 SERVICE MANUAL c. Tighten the bracket securing screw. d. Remove the test film. 11. If DS2 is already lit: a. Insert a flat blade screwdriver in the adjustment slot. b. Rotate the screwdriver to move the sensor bracket down until DS2 turns off. c.
Page 71: Capstan Media Sense Switch
ADJUSTMENTS 3-4. Capstan Media Sense Switch Specification The switch must actuate when there is no film between the capstan roller and the pinch rollers, and deactuate when film is present. Special Tools 4 Mil Test Film Measurement/Adjustment 1. Remove the film tray and open the top cover. 2.
Page 72 SERVICE MANUAL 4. Rotate the capstan several times while observing the switch arm. 5. Rotate the capstan to where the arm movement reaches the maximum point of travel (arm in the position that is closest to the top of the unit). 6.
Page 73: Film Saver Switch
ADJUSTMENTS 3-5. Film Saver Switch Specification The switch must actuate when the film saver is installed. When actuated, there should be a gap from .001 to .002 inches between the actuator arm and the switch. Measurement/Adjustment 1. Remove the film tray and open the top cover. 2.
Page 74: Film Out Switch
SERVICE MANUAL 3-6. Film Out Switch Specification The switch must actuate when the film tray is empty. When actuated, there should be a gap from 0.001 to .002 inches between the actuator arm and the switch. Note When the film tray is empty (or removed), the actuator bar should rest on the limit pin. Note IMAGERS produced after October 1999 have no adjustment for the film out switch.
Page 75: Film Tray In-Place Switch
ADJUSTMENTS 3-7. Film Tray In-Place Switch Specification The switch must actuate when the film tray is removed. Measurement/Adjustment 1. Remove the film tray and open the top cover. 2. Remove the right side panel. 3. Verify that the switch actuates when the film tray is removed. If not: a.
Page 76: Film Tray Lock Switch
SERVICE MANUAL 3-8. Film Tray Lock Switch Specification The switch is actuated as long as a film tray is fully installed in the IMAGER or the tray is fully removed. The switch is deactuated when the mechanical release is actuated or when the solenoid is actuated for 5-10 seconds, during the tray ejection procedure.
Page 77: Capstan Belt
ADJUSTMENTS 3-9. Capstan Belt Specification The belt must be tight enough to prevent slippage between the belt and the flywheel. The longest span of the belt should deflect approximately 1/6 inch when finger pressure is applied. Measurement/Adjustment 1. Remove the film tray and open the top cover. 2.
Page 78: Separator Roller Belt
SERVICE MANUAL 3-10. Separator Roller Belt Specification The belt is adjusted as loosely as possible, while ensuring that the belt teeth mesh properly with the teeth on the PULLEYS. The belt should not jump teeth when film is fed through the separators. Measurement/Adjustment 1.
Page 79: Main Drive Belt
ADJUSTMENTS 3-11. Main Drive Belt Specification The teeth on the belt must mesh properly with the teeth on the gears while film is fed. The longest span of the belt should deflect a maximum of 1/2 inch when finger pressure is applied. Measurement/Adjustment 1.
Page 80: Processor Belt
SERVICE MANUAL 3-12. Processor Belt Specification The teeth on the belt must mesh properly with the teeth on the gears. The longest span of the belt should deflect a maximum of 1/2 inch when finger pressure is applied. Measurement/Adjustment 1. Remove the film tray and open the top cover. 2.
Page 81: Processor Drive Arm Gear
ADJUSTMENTS 3-13. Processor Drive Arm Gear Specification The processor drive arm gear must positively engage with the processor gear. The teeth on each gear must not bottom out on the opposite gear. Measurement 1. Remove the film tray and open the top cover. 2.
Page 82 SERVICE MANUAL BLANK PAGE 1908110 2004 December Rev. S 3-20...
Page 83: Section 4 - - Disassembly/Reassembly
REMOVAL INSTRUCTIONS Section 4 - - Disassembly/Reassembly 4-1. Reassembly After performing a disassembly procedure, reverse the steps for reassembly. 4-2. Covers and Panels 4-2-1. Left or Right Side Cover 1. Remove the film tray. Warning When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.
Page 84: Front Panel
SERVICE MANUAL 4-2-2. Front Panel 1. Turn off power and disconnect the power cord. Warning When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury of death. 2.
Page 85: Rear Panel
REMOVAL INSTRUCTIONS 4-2-3. Rear Panel Turn off power and disconnect the power cord from the rear of the machine. Warning When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 86: Capstan Roller Front Cover (Laser Shield)
SERVICE MANUAL 4-2-4. Capstan Roller Front Cover (Laser Shield) 1. Remove the film tray. 2. Turn off power and disconnect the power cord. Warning When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death.
Page 87: Electronic Circuit Modules/Pwas/Components
REMOVAL INSTRUCTIONS 4-3. Electronic Circuit Modules/PWAs/Components 4-3-1. Interface Modules Note For Network Interface Boards: If possible, access and record the installation and customer preference parameters for this board from the Local Panel. Disassembly 1. Turn off power and disconnect the power cord. 2.
Page 88: Cpu Pwa
SERVICE MANUAL 4-3-2. CPU PWA Note When installing CIRCUIT BOARDS, always use a WRIST STRAP to prevent damage from electrostatic discharge. Note If possible, access and record the installation and customer preference parameters from the local panel. 1. Turn off power and disconnect the power cord. 2.
Page 89: Simms In The Cpu Pwa
REMOVAL INSTRUCTIONS 4-3-2-1. SIMMs in the CPU PWA Note When installing SIMMs, always use a wrist strap to prevent damage from electro-static discharge. 1. Turn off power and disconnect the power cord. 2. Remove the right side cover. (See paragraph 4-2-1.) 3.
Page 90: Motor Control Pwa
SERVICE MANUAL 4-3-3. Motor Control PWA 1. Turn off power and disconnect the power cord. 2. Remove the left side cover (see paragraph 4-2-1). 3. Disconnect all electrical plugs from the PWA. 4. Remove four screws. 5. Remove the PWA Figure 4-8.
Page 91: Electronic Modules
REMOVAL INSTRUCTIONS 4-4. Electronic Modules 4-4-1. Optics Module 1. Turn off power and disconnect the power cord. 2. Remove the rear panel (see paragraph 4-2-3). 3. Disconnect cable plugs P1 and P2 from the optics module. 4. Remove three Allen screws. 5.
Page 92: Power Module
SERVICE MANUAL 4-4-2. Power Module 1. Turn off power and disconnect the power cord. 2. Remove the left and right side covers (see paragraph 4-2-1). Note The front panel may be loosened to facilitate removal. 3. Disconnect the electrical connectors from the right side of the module (Figure 4-10). 4.
Page 93: Densitometer Assembly
REMOVAL INSTRUCTIONS 4-4-3. Densitometer Assembly 1. Turn off power and disconnect the power cord. 2. Remove the film tray. 3. Raise the top cover. 4. Remove the top plate by removing three screws. 5. Remove the right side cover to access the CPU PWA. 6.
Page 94: Local Panel
SERVICE MANUAL 4-4-4. Local Panel 1. Turn off power and disconnect the power cord. 2. Remove the film tray. 3. Raise the top cover. 4. Remove four screws. 5. Disconnect the electrical connector and remove the local panel. Figure 4-13. 1908110 2004 March Rev.
Page 95: Scsi Drive (Option)
REMOVAL INSTRUCTIONS 4-4-5. SCSI Drive (Option) 1. Turn off power and disconnect the power cord. 2. Remove the right side cover (see paragraph 4-2-1). 3. Remove the front panel (see paragraph 4-2-2). 4. Disconnect the cable leading from electrical plug P3 on the power module. 5.
Page 96: Switches And Sensors
SERVICE MANUAL 4-5. Switches and Sensors 4-5-1. Top Cover Interlock 1. Turn off power and disconnect the power cord. 2. Remove the left side cover (see paragraph 4-2-1). 3. Remove the three screws securing the exhaust fan to the rear panel, and move the fan out of the way (Figure 4-15).
Page 97: Processor Entrance Sensor
REMOVAL INSTRUCTIONS 4-5-2. Processor Entrance Sensor 1. Turn off power and disconnect the power cord. 2. Remove the processor assembly (see paragraph 4-7-1). 3. Remove four screws from the entrance guide plates. 4. Disconnect the electrical connector. 5. Push the feet of the sensor housing toward the frame to release the sensor. Figure 4-17.
Page 98: Processor Exit Sensor
SERVICE MANUAL 4-5-3. Processor Exit Sensor 1. Turn off power and disconnect the power cord. 2. Remove the film tray. 3. Raise the top cover. 4. Remove the top plate by removing three screws. 5. Remove the right side cover to access the CPU PWA. 6.
Page 99: One Sheet And Two Sheet Sensors
REMOVAL INSTRUCTIONS 4-5-4. One Sheet and Two Sheet Sensors 1. Turn off power and disconnect the power cord. 2. Remove the right side cover (see paragraph 4-2-1). 3. If there is an interface module in the lower (B) location, remove it (see paragraph 4-2-3). 4.
Page 100: Capstan Media Sense Switch
SERVICE MANUAL 4-5-5. Capstan Media Sense Switch 1. Turn off power and disconnect the power cord. 2. Remove the right side cover (see paragraph 4-2-1. 3. Remove the upper input module (Figure 4-21 and paragraph 4-2-3). 4. Disconnect the leads from the switch (Figure 4-22). 5.
Page 101: Film Out And Film Saver In Place Switches
REMOVAL INSTRUCTIONS 4-5-6. Film Out and Film Saver in Place Switches 1. Turn off power and disconnect the power cord. 2. Remove the right side cover (see paragraph 4-2-1). 3. Remove the SCSI drive, if one is used (see paragraph 4-5-5). 4.
Page 102: Film Tray In Place Switch
SERVICE MANUAL 4-5-7. Film Tray in Place Switch 1. Turn off power and disconnect the power cord. 2. Remove the right side cover (see paragraph 4-2-1). 3. Remove the CPU PWA (see paragraph 4-3-2). 4. Disconnect the leads from the switch. 5.
Page 103: Film Feed Components
REMOVAL INSTRUCTIONS 4-6. Film Feed Components 4-6-1. Film Tray Lock Assembly 1. Turn off power and disconnect the power cord. Warning When the power cord is plugged in, hazardous voltages are present in some areas of the IMAGER. These voltages can cause severe injury or death. 2.
Page 104: Film Feed Roller Assembly (Old Style -- Heavy)
SERVICE MANUAL 4-6-2. Film Feed Roller Assembly (Old Style - - Heavy) 1. Turn off power and disconnect the power cord. 2. Remove the power module (paragraph 4-4-2). 3. Remove the processor (paragraph 4-7-1). 4. Remove two setscrews each from two belt pulleys, and remove the pulleys and belts (Figure 4-26). 5.
Page 105: Film Feed Roller Assembly (Light Weight)
REMOVAL INSTRUCTIONS 4-6-3. Film Feed Roller Assembly (Light Weight) 1. De-energize the IMAGER and disconnect the POWER CORD. 2. Remove the POWER SUPPLY MODULE (paragraph 4-4-2). 3. Remove the PROCESSOR ASSEMBLY (paragraph 4-7-1). 4. Remove 2 SETSCREWS each from 2 BELT PULLEYS, and remove the PULLEYS and BELTS (Figure 4-26).
Page 106: Separator Assembly
SERVICE MANUAL 4-6-4. Separator Assembly 1. Turn off power and disconnect the power cord. 2. Remove the left and right side covers (see paragraph 4-2-1). 3. Remove the CPU PWA (see procedure 4-3-2). 4. Remove the three attaching screws from the separator block on the right side (Figure 4-28). 5.
Page 107: Capstan Roller
REMOVAL INSTRUCTIONS 4-6-5. Capstan Roller 1. Turn off power and disconnect the power cord. 2. Remove left and right covers (paragraph 4-2-1). 3. Remove the capstan roller front cover (Laser Shield) (paragraph 4-2-4). 4. Pivot the wire guides for access (Figure 4-30). 5.
Page 108 SERVICE MANUAL Figure 4-31. Figure 4-32. 1908110 2004 March Rev. R 4-26...
Page 109: Capstan Pinch Rollers
REMOVAL INSTRUCTIONS 4-6-6. Capstan Pinch Rollers 1. Turn off power and disconnect the power cord. 2. Remove the left and right side covers (paragraph 4-2-1). 3. Remove the capstan roller front cover (Laser Shield) (paragraph 4-2-4). 4. Remove the upper (A) input module (paragraph 4-3-1). 5.
Page 110: Processor Components
SERVICE MANUAL 4-7. Processor Components 4-7-1. Processor Assembly 1. Turn off power and disconnect the power cord. 2. Allow the processor to cool down. 3. Remove the left and right side covers (see paragraph 4-2-1). 4. Disconnect the plugs from P2, P3, and P4 of the CPU PWA (Figure 4-35). 5.
Page 111: Processor Half
REMOVAL INSTRUCTIONS 4-7-2. Processor Half 1. Turn off power and disconnect the power cord. 2. Allow the processor to cool down. 3. Remove the left and right side covers (see paragraph 4-2-1). 4. Remove two screws (one from each side). 5.
Page 112: Processor Drum
SERVICE MANUAL 4-7-3. Processor Drum 1. Turn off power and disconnect the power cord. 2. Allow the processor to cool down. 3. Remove the processor half (see paragraph 4-7-7). 4. Disconnect the plugs from P2 of the CPU PWA and P5 of the power module (Figure 4-38). 5.
Page 113: One-Pad Stripper Assembly
REMOVAL INSTRUCTIONS 4-7-4. One-Pad Stripper Assembly 1. Turn off power and disconnect the power cord. Allow the processor to cool down. 2. Remove the processor drum ( paragraph 4-7-3). 3. Disconnect two springs from the stripper assembly. 4. Remove two shoulder screws, one from each end of the stripper. 5.
Page 114: Two-Pad Stripper Assembly
SERVICE MANUAL 4-7-5. Two-Pad Stripper Assembly 1. Turn off power and disconnect the power cord. 2. Allow the processor to cool down. 3. Remove the processor drum (paragraph 4-7-3). 4. Remove the screws from the ends of the stripper shaft. 5.
Page 115: Lower Roller Assembly
REMOVAL INSTRUCTIONS 4-7-6. Lower Roller Assembly 1. Remove the processor drum (see procedure 4-7-3). 2. Remove the screw retaining clip from the right lower shaft (right side determined by facing the machine). 3. To access screw on the left rear shaft, disconnect the spring and top cover push rod from the mechanical processor drive arm.
Page 116: Ultem Film Entrance Guide
SERVICE MANUAL 4-7-7. Ultem Film Entrance Guide 1. Remove lower roller assembly (see procedure 4-7-6). 2. Remove two shoulder screws. 3. Remove film guide. Note The shoulder screw heads should face down during assembly. Figure 4-43. 1908110 2004 March Rev. R 4-34...
Page 117: Thermal Fuses
REMOVAL INSTRUCTIONS 4-7-8. Thermal Fuses There were two early configurations of fuses in the processor drum: One used four fuses (two end zone and two center zone, as shown in figure 4-43). The other used three fuses (two end zone and one center zone.
Page 118: Drive Belts
SERVICE MANUAL 12. Slide the new fuse into the sleeve. 13. Slide center zone fuse #3 from its sleeve and repeat steps 8 through 12 for fuse #3. 14. Reassemble the drum, and reinstall it. Replacing a New Configuration Fuse 1.
Page 119: Film Feed Roller Assembly Belts
REMOVAL INSTRUCTIONS 4-8-2. Film Feed Roller Assembly Belts 1. Turn off power, and disconnect the power cord. 2. Remove the power module (see paragraph 4-4-2). 3. Remove the processor (see paragraph 4-7-1). 4. Remove the four screws attaching the film feed clutch. 5.
Page 120: Separation Belt
SERVICE MANUAL 4-8-3. Separation Belt 1. Turn off power and remove the left side cover (see paragraph 4-2-1). 2. Disconnect the tension spring for the cover rod. 3. Loosen the belt tensioner. 4. Remove the belt. 5. After replacing a belt, adjust belt tension (see paragraph 3-9). Configuration for Older IMAGERS Figure 4-47.
Page 121: Main Belt
REMOVAL INSTRUCTIONS 4-8-4. Main Belt 1. Turn off power and remove the separation belt (see paragraph 4-8-3). 2. Remove the main belt tensioner (Figure 4-49). 3. Remove the two screws attaching the bearing block for the drum belt assembly. 4. Pull the bearing block and drum belt assembly away from the chassis and slide the belt off the pulley (Figure 4-50).
Page 122 SERVICE MANUAL Figure 4-50. 1908110 2004 March Rev. R 4-40...
Page 123: Drum Belt/Common Bearings
REMOVAL INSTRUCTIONS 4-8-5. Drum Belt/Common Bearings 1. Turn off power and remove the left side cover (see paragraph 4-2-1). 2. Disconnect the top cover rod and spring (Figure 4-51). 3. Loosen the main belt tensioner to provide slack in the the main belt. 4.
Page 124 SERVICE MANUAL 9. Replace the drum belt. 10. Replace the common bearings. Figure 4-52. 1908110 2004 March Rev. R 4-42...
Page 125: Processor Belt
REMOVAL INSTRUCTIONS 4-8-6. Processor Belt 1. Turn off power and remove the left side cover (see paragraph 4-2-1). 2. Loosen the screw for the tensioner assembly. 3. Pull down the tensioner and remove the belt. 4. After replacing a belt, adjust belt tension (see paragraph 3-11). Figure 4-53.
Page 126: Capstan Belt
SERVICE MANUAL 4-8-7. Capstan Belt 1. Turn off power and remove the left side cover (see paragraph 4-2-1). 2. Remove the Motor Control PWA to gain access to the capstan belt tensioner (see paragraph 4-3-3). 3. Loosen the belt tensioner. 4.
Page 127: Section 5 - - Tools/Preventive Maintenance/Cleaning
Tools/Preventive Maintenance/Cleaning Section 5 - - Tools/Preventive Maintenance/Cleaning 5-1. Tools Normal tools (SCREWDRIVERS, WRENCHES, etc.) and the tools in this section are necessary for service of the 8300 LASER IMAGER. All of the tools are available from Service Parts Management. 1.
Page 128: Preventive Maintenance
SERVICE MANUAL 5-3. Preventive Maintenance Starting with Version 4-2 system software, a “PM Counter” on the LOCAL PANEL automatically displays a “Schedule PM” message to instruct the operator to place a PM service call, after 10,000 films have been printed. The PM Counter should be reset in the Installation menu after a PM is performed. 5-3-1.
Page 129: Preventive Maintenance (Pm) Scheduling
Tools/Preventive Maintenance/Cleaning 5-3-3. Preventive Maintenance (PM) Scheduling The “PM Counter” automatically displays a “Schedule PM” message on the LOCAL PANEL to instruct the operator to place a PM service call. To make the highest quality images, do the PM procedures on the IMAGER every 10,000 cycles.
Page 130 SERVICE MANUAL Table 5-1. PM Procedure Times Procedures Do Every Cycle of: (D i (Do in order when indicated by x in i di t d b Para.: 10,000 20,000 30,000 40,000 50,000 60,000 column.) De-energize the IMAGER and Check 5-3-5 Strength of the GAS SHOCK (SPRING).
Page 131: De-Energize The System And Check The Gas Shock (Spring)
Tools/Preventive Maintenance/Cleaning 5-3-5. De-energize the SYSTEM and Check the GAS SHOCK (SPRING) Warning Dangerous Voltage 1. Insert the FILM SAVER and remove the FILM TRAY. 2. De-energize the IMAGER and remove the POWER CORD. 3. Open the TOP COVER to the fully--open position. 4.
Page 132 SERVICE MANUAL FILM FEED ROLLER 1. Check the FILM FEED ROLLER (see Figure 5-1). Install a new ROLLER if there is any damage. 2. Reach through the FILM TRAY area and clean the feed ROLLER with a WIPE. Rotate the ROLLER so you can clean all of the surface.
Page 133: Cleaning Or Installing New Filters
Tools/Preventive Maintenance/Cleaning 5-3-7. Cleaning or Installing New FILTERS Clean or install new IMAGER FILTERS at the following cycles: FAN FILTER (on rear of IMAGER) Clean at 10,000 IMAGER cycles, install • new FILTER if necessary CHARCOAL FILTER (on PROCESSOR ASSEMBLY) Clean at 10,000, install new FILTER at •...
Page 134: Replacing The Charcoal Filter (Every
SERVICE MANUAL 5-3-7-2. Replacing the CHARCOAL FILTER (Every 20,000 Cycles) 1. Press down on the top corners of the FILTER and pull the FILTER out. 2. Install the new FILTER in the TOP COVER. CHARCOAL FILTER TOP COVER Figure 5-2. Replacing the CHARCOAL FILTER 1908110 2004 December Rev.
Page 135 Tools/Preventive Maintenance/Cleaning 5-3-7-3. Replacing the FAZ FILTER (Every 60,000 Cycles) 1. Pull the end of the FAZ FILTER (see Figure 5-3) out of the PROCESSOR. 2. Install the new FILTER. Figure 5-3. Replacing the FAZ FILTER 2004 December Rev. S 1908110...
Page 136: Cleaning The Laser Scanning Area, Capstan, And Pinch Rollers
SERVICE MANUAL 5-3-8. Cleaning the LASER SCANNING AREA, CAPSTAN, and PINCH ROLLERS Supplies VACUUM CLEANER Low-lint alcohol-saturated WIPES (TEXWIPE TX1065) PROTECTIVE GLOVES Procedure 1. Remove 3 SCREWS and the LASER SHIELD (CAPSTAN ROLLER FRONT COVER) (see Figure 5-4). 2. Clean the LASER SHIELD with a WIPE. 3.
Page 137: Cleaning The Scoop, Film Guide Area, 1-2 Sheet Sensor Roller, And Separator O-Rings
Tools/Preventive Maintenance/Cleaning 5-3-9. Cleaning the SCOOP, FILM GUIDE AREA, 1-2 SHEET SENSOR ROLLER, and SEPARATOR O-RINGS Supplies VACUUM CLEANER Low-lint Alcohol-saturated WIPES (TEXWIPE TX1065) PROTECTIVE GLOVES Procedure 1. Open the UPPER WIRE GUIDE (see Figure 5-5). 2. Pull down the LOWER WIRE GUIDE. 3.
Page 138: Cleaning The Processor
SERVICE MANUAL 5-3-10. Cleaning the PROCESSOR Caution Hot Surface When the IMAGER is energized, the PROCESSOR DRUM and ROLLERS are hot. 5-3-10-1. Removing and Disassembling the PROCESSOR Removing the PROCESSOR 1. Remove 3 screws and the right-side PANEL of the IMAGER (see Figure 5-6). The left-side PANEL was removed in paragraph 5-3-8.
Page 139 Tools/Preventive Maintenance/Cleaning 4. Remove 2 SCREWS from each side of the base of the PROCESSOR (see View B of Figure 5-7) and remove the PROCESSOR ASSEMBLY. 5. Vacuum the exposed area in the IMAGER. Figure 5-7. Removing the PROCESSOR ASSEMBLY Removing the PROCESSOR HALF 1.
Page 140: Cleaning The Upper And Lower Pressure Rollers
SERVICE MANUAL Removing the DRUM Caution Use care when handling the DRUM. It may still be warm. 1. Disconnect the GROUND WIRE from the right side of the PROCESSOR FRAME. 2. Remove the LOCKING PLATE from each side of the DRUM. 3.
Page 141 Tools/Preventive Maintenance/Cleaning Check that there are no ignition sources within at least 3-5 feet of the DRUM. This includes, but is not • limited to, cigarettes, SWITCHES, ELECTRICAL OUTLETS, LIGHT BULBS, and flames. After cleaning, place used CLEANING PADS in BAG (78-9998-2868-0). TIE--WRAP the BAG and •...
Page 142 SERVICE MANUAL LOWER PRESSURE ROLLERS 1. Check the ROLLER ASSEMBLY and behind the ROLLERS. If these areas have “FAZ” on them, remove the ROLLERS for cleaning: a. Remove the GROUNDING CLIP from the lower SHAFT on the right side of the PROCESSOR FRAME.
Page 143: Cleaning The Ultem Film Guide
Tools/Preventive Maintenance/Cleaning 5-3-10-3. Cleaning the Ultem FILM GUIDE Supplies Low--lint alcohol--saturated WIPES (TEXWIPE TX1065) All purpose CLEANING PADS (3M O-Cel-O) PROTECTIVE GLOVES Procedure 1. Remove 2 SHOULDER SCREWS and remove the Ultem FILM GUIDE (see Figure 5-12). 2. Separate the GUIDE, if possible, before cleaning. 3.
Page 144: Cleaning The Stripper Blade
SERVICE MANUAL 5-3-10-4. Cleaning the STRIPPER BLADE Supplies Low--lint alcohol--saturated WIPES (TEXWIPE TX1065) All purpose CLEANING PADS (3M O-Cel-O) PROTECTIVE GLOVES Procedure Note The FELT PADS must be removed from the STRIPPER before cleaning (see paragraph 5-3-10-5). Caution The STRIPPER BLADE is sharp. Take care while cleaning it. 1.
Page 145: Installing New Felt Pad Assemblies On The Stripper
Tools/Preventive Maintenance/Cleaning 5-3-10-5. Installing New FELT PAD Assemblies on the STRIPPER 1. Remove the 2 Allen SCREWS connecting the upper FELT PAD ASSEMBLY, if a two--pad ASSEMBLY. 2. Remove the 2 STUD NUTS (15/64 inch) connecting the lower FELT PAD ASSEMBLY (Figure 5-14). 3.
Page 146: Cleaning The Densitometer
SERVICE MANUAL 5-3-10-6. Cleaning the DENSITOMETER Supplies Low--lint alcohol--saturated WIPES (TEXWIPE TX1065) Pre-soaked alcohol PAD (TEXWIPE TX801) PROTECTIVE GLOVES Procedure 1. Remove 3 SCREWS and the COVER PLATE (see Figure 5-15). 2. Unplug the inline CONNECTOR for the PROCESSOR EXIT SENSOR. 3.
Page 147: Cleaning The Entrance And Exit Rollers
Tools/Preventive Maintenance/Cleaning 5-3-10-7. Cleaning the ENTRANCE and EXIT ROLLERS Supplies Low--lint alcohol--saturated WIPES (TEXWIPE TX1065) PROTECTIVE GLOVES Procedure 1. Use WIPES to wipe clean the 2 EXIT ROLLERS (1 steel and 1 rubber). Rotate the ROLLERS to reach all surfaces (see Figure 5-16). 2.
Page 148: Installing And Cleaning The Drum
SERVICE MANUAL 5-3-10-8. Installing and Cleaning the DRUM Supplies Low--lint alcohol--saturated WIPES (TEXWIPE 1065) PROTECTIVE GLOVES SAFETY GLASSES with SIDE SHIELDS Caution ISOPROPYL ALCOHOL is highly flammable. Follow the manufacturer’s instructions for safe use and • handling. Clean in a well-ventilated area. If unsure of ventilation conditions, leave a door to the room open while •...
Page 149: Installing The Processor
Tools/Preventive Maintenance/Cleaning 5-3-10-9. Installing the PROCESSOR 1. Install the PROCESSOR HALF on the PROCESSOR, see paragraph 5-3-10-1. 2. Install the PROCESSOR ASSEMBLY in the IMAGER, see paragraph 5-3-10-1. 5-3-11. Adjusting the Gap Between the STRIPPER and the DRUM 1. After cleaning the STRIPPER and installing new FELT PADS, check the STRIPPER gap and adjust, if necessary.
Page 150 SERVICE MANUAL BLANK PAGE 1908110 2004 December Rev. S 5-24...
Page 151: Section 6 - - Theory Of Operation
THEORY Section 6 - - Theory of Operation 6-1. Theory Flowcharts Figure 6-1. Power-On Initialization 2002 March Rev. P 1908110...
Page 152 SERVICE MANUAL Report Error. Report Error. RAM Failure Input Module Failure Figure 6-2. Power-On System Diagnostics 1908110 2002 March Rev. P...
Page 153 THEORY Figure 6-3. Heater Control Process 2002 March Rev. P 1908110...
Page 154 SERVICE MANUAL Figure 6-4. Calibration Process 1908110 2002 March Rev. P...
Page 155 THEORY Figure 6-5. Main Print Control Routine (Sheet 1 of 2) 2002 March Rev. P 1908110...
Page 156 SERVICE MANUAL Figure 6-5. Main Print Control Routine (Sheet 2 of 2) 1908110 2002 March Rev. P...
Page 157 THEORY Figure 6-6. Wait for “OK to Feed” 2002 March Rev. P 1908110...
Page 158 SERVICE MANUAL Figure 6-7. Is Film Path Clear? 1908110 2002 March Rev. P...
Page 159 THEORY Figure 6-8. Is There a Page to be Printed? 2002 March Rev. P 1908110...
Page 160 SERVICE MANUAL Figure 6-9. Feed Film 1908110 2002 March Rev. P 6-10...
Page 161 THEORY Figure 6-10. Feed Film to Separators 2002 March Rev. P 1908110 6-11...
Page 162 SERVICE MANUAL Figure 6-11. Start Feed 1908110 2002 March Rev. P 6-12...
Page 163 THEORY Figure 6-12. Pull Back Lower Sheets 2002 March Rev. P 1908110 6-13...
Page 164 SERVICE MANUAL Figure 6-13. Pull All Sheets Back into Film Tray 1908110 2002 March Rev. P 6-14...
Page 165 THEORY Figure 6-14. Check for Multifeed 2002 March Rev. P 1908110 6-15...
Page 166 SERVICE MANUAL Figure 6-15. Attempt to Clear Multifeed 1908110 2002 March Rev. P 6-16...
Page 167 THEORY Figure 6-16. Monitor Feed Completion 2002 March Rev. P 1908110 6-17...
Page 168: Imager Film Feed Timeline
SERVICE MANUAL 6-2. 8300 IMAGER Film Feed Timeline The time chart in Figure 6-17 shows the approximate timing sequence of successive sheets of film fed through the 8300 IMAGER. Timing is charted with respect to the actuation of film detection switches in the system.
Page 169 TROUBLESHOOTING Section 7 - - Troubleshooting 7-1. Testing You can do troubleshooting by using tests from the LOCAL PANEL or SERVICE COMPUTER. The tests on the SERVICE COMPUTER can be done either locally or from a remote site. 7-1-1. Testing from the LOCAL PANEL 1.
Page 170 SERVICE MANUAL Menu Display Options/Actions 3. PRINT MODE = SINGLE TO CHANGE PRESS ARROW, THEN ENTER 4. PATTERN = SMPTE Selections are: SMPTE Vertical Wedge ENTER TO CHANGE OR PRESS ARROW FOR Horizontal Wedge OTHER ITEMS 4. PATTERN = SMPTE TO CHANGE PRESS ARROW, THEN ENTER 5.
Page 171: Section 7 - - Troubleshooting
TROUBLESHOOTING 7-1-2. Testing from a SERVICE COMPUTER Running tests with a SERVICE COMPUTER can be done locally or from a remote site. Testing from a SERVICE COMPUTER provides access to the error log, which is the same as the error log that can be accessed from the LOCAL PANEL.
Page 172: Monitoring Commands
SERVICE MANUAL 7-1-2-2. Monitoring Commands Table 7-2. Monitoring Commands Press or Type: Display the error log. This is the same as the error log that is displayed on the LOCAL PANEL. CTRL D Starts the Debug feature: When a test pattern or Image is printed, monitors the film movement. •...
Page 173 TROUBLESHOOTING DL[0] = 5.0000 DH[0] = 217.0000 DENSITOMETER LAMP is Alive PRFEEDTS: Feed try 1 27 AUG 03 09:08:07 PRFEEDTS: Film count incremented by 1; one sheet fed 27 AUG 03 09:08:10 Lamp D/A value = -588 DL[1] = 35.0000 DH[1] = 1462.0000 PRMONCMP: Film at capstan entry and in one sheet switch 27 AUG 03 09:08:12...
Page 174 SERVICE MANUAL The DENSITOMETER detects and reads each useable scan line within the leading and trailing edge borders printed on the film cal sheet and identifies them as Wedge Samples. Sample Low High 356 4095 293 4095 163 4095 65 2643 ~~~~~~~~~~~~~~~~~~~~~~~~~~~ Each Sample (scan line) is read by the DENSITOMETER circuit low and high gain channels (located on the CPU PWA).
Page 175 TROUBLESHOOTING The raw density data for each band is manipulated and interpolated with various algorithms to arrive at the smoothed and exact density values. Calibration wedge data: Transmittance Exposure LogExposure Density 0.657065 64.000 1.806180 0.182392 0.649208 434.000 2.637490 0.187616 0.643134 552.000 2.741939 0.191698...
Page 176 SERVICE MANUAL 3.993789 3.096570 4.098090 3.238037 4.202434 3.344372 4.306768 3.441225 4.411098 3.521088 4.515423 3.583004 fog index = 0 saturation index = 19 Dmin = 0.182 fog index = 0 Dmax = 3.583 saturation index = 19 Num steps in D logE toe = 5 The smoothed density and significant parameters, D- -max and D- -min, are defined for the 20 bands (0 - - 19).
Page 177: Interpreting Results Of Drum Temperature
TROUBLESHOOTING 7-1-2-4. Interpreting Results of Drum Temperature Monitoring Software Initiated with AtoDon When AtoDon is entered via a SERVICE COMPUTER connected to the IMAGER SERIAL SERVICE PORT, the following display is typical if the DRUM temperature measured is within specification: PRHTCTRZ: RTD= 2817 OK = 2817 PW= 68 Ave_F= 252.2 16 JUL 02 08:25:21...
Page 178 SERVICE MANUAL The number following the ”err” (1,2,3,4,5, etc.) is an incrementing count of the number of readings that have been filtered out. When a reading is filtered out, the last valid reading is reused instead. Once the value has again stabilized for 5 consecutive readings, the new stable value is used and the HEATER has ”recovered”.
Page 179 TROUBLESHOOTING The running average temperature that is calculated from the RTD values begins to drop now, as more and more low RTD readings accumulate in the running average. Once the RTD running average is filled with 648s, the average temperature value will remain constant. Note that this is NOT a valid temperature, just as the 648 is NOT a valid representation of the true RTD value.
Page 180 SERVICE MANUAL 7-1-3. DICOM Troubleshooting with Ethernet (Control E) Debug Menus 1. Connect a SERVICE COMPUTER to the SERIAL SERVICE PORT of the IMAGER. 2. Select Programs>Accessories>Hyperterminal.exe. 3. To turn off system debug, type: CTRL D 4. With the SERVICE COMPUTER communicating to the IMAGER, type CTRL E, ENTER. If the IMAGER has network software NIS 3.3 installed, the following main menu from the IMAGER will display on the SERVICE COMPUTER: Debug Menu...
Page 181 TROUBLESHOOTING The following is a “help” example: Enter Selection: help SNX Command Help Add default router: route add default <gateway ip address> 1 Remove router entry: route delete <destination ip address> <gateway ip address> Display Routing Table: netstat --nr Ping network device: ping --n <device ip address>...
Page 182 SERVICE MANUAL Outgoing DICOM message to AnySCU_163.228.142.119: (IMAGER is responding to the request) ****** Begin Command Set ****** (00000002) Affected SOP Class UID ‘1.2.840.10008.5.1.1.1’ Basic Film Session (the response is to the Basic Film Session) (00000100) Command Field 0x8140 33088 N--Create RSP (00000120) Message ID Being Responded To 0x0001 1 (00000900) Status...
Page 183 TROUBLESHOOTING (00000120) Message ID Being Responded To 0x0002 2 (00000900) Status 0x0000 0 (status is still 0 which = success) (00001000) Affected SOP Instance UID ‘3.1.1’ ****** End Command Set ****** ****** Begin Data Set ****** (IMAGER responding with all necessary (20100010) Image Display Format print parameters in plain language) ‘STANDARD\1,1’...
Page 184 SERVICE MANUAL Incoming DICOM message from AnySCU_163.228.142.119: (client is now requesting image transfer) ****** Begin Command Set ****** (00000003) Requested SOP Class UID ‘1.2.840.10008.5.1.1.4’ Basic Greyscale Image Box (request is for Basic Greyscale Image Box) (00000100) Command Field 0x0120 288 N--Set RQ (request is called a Normalized--Set Request) (00000110) Message ID...
Page 185 TROUBLESHOOTING (00000002) Affected SOP Class UID ‘1.2.840.10008.5.1.1.4’ Basic Greyscale Image Box (the response is for the Basic Greyscale Box) (00000100) Command Field 0x8120 33056 N--Set RSP (response is the Normalized--Set Response) (00000120) Message ID Being Responded To 0x0005 5 (00000900) Status 0x0000 0 (status still 0, if it was C605 it would mean out of image memory)
Page 186 SERVICE MANUAL (00000100) Command Field 0x0130 304 N--Action RQ (request is called Normalized--Action Request) (00000110) Message ID 0x000a 10 (00001001) Requested SOP Instance UID ‘3.1.1’ (00001008) Action Type ID 0x0001 1 ****** End Command Set ****** ****** Begin Data Set ****** (it is an action request so no data is required) ****** End Data Set ******...
Page 187 TROUBLESHOOTING The following is an example of a 952 Trace: Debug Menu 1. Print High Level DICOM trace 2. Print Low Level DICOM trace 3. Print 952 trace 4. Turn off DICOM trace 5. Display Ethernet nvram contents 99. Exit Debug Menu else ‘route, ping, netstat, ifconfig, help’...
Page 188: Descriptions Of Leds
SERVICE MANUAL 7-1-4. Descriptions of LEDs Table 7-3. LEDs by MODULE/BOARD Name, Signal Name, and Signal Description MODULE/BOARD Signal Name Signal Description Power 20V+ Positive 20V 20V-- Negative 20V 15V+ Positive 15V 15V-- Negative 15V Positive 5V 5V-- Negative 5V 12V+ Positive 12V HEAT1...
Page 189 TROUBLESHOOTING MODULE/BOARD Signal Name Signal Description SCSI Data LSB: The LSB of the SCSI BUS. Network RECEIVE Data Receive indicates data is being received on currently active PORT. Frequency of blinking is determined by receive activity. TRANSMIT Data Transmit indicates data is being sent on currently active PORT.
Page 190: Locations Of Test Points
SERVICE MANUAL 7-1-5. Locations of Test Points Table 7-4. MODULES and BOARDS MODULE/BOARD Test Points NETWORK INPUT MODULE TP1 -- +5 VDD TP2 -- GND DIGITAL INPUT MODULE TP1 -- GND TP2 -- +5VDD TP3 -- +12V TP4 -- (--)12V SCSI INPUT MODULE TP1 -- +5 VDD TP2 -- GND...
Page 191: Local Panel Error Messages
TROUBLESHOOTING 7-2. LOCAL PANEL Error Messages 7-2-1. EC11: FILM TRAY Unlocked LOCAL PANEL Message Host Alarm Service Log FILM TRAY UNLOCKED INSERT FILM TRAY FULLY TO CLEAR ERROR SUMMARY FILM TRAY is not fully seated into IMAGER. SEQUENCE OF EVENTS When the FILM TRAY is pushed in, the FILM TRAY IN PLACE SWITCH will deactuate.
Page 192: Ec12: Remove, Load, And Insert Film Tray
SERVICE MANUAL 7-2-2. EC12: Remove, Load, and Insert FILM TRAY LOCAL PANEL Message Host Alarm Service Log REMOVE, LOAD, AND INSERT FILM TRAY SUMMARY The FILM TRAY is empty but is still in place in the IMAGER. SEQUENCE OF EVENTS When the FILM TRAY is inserted, the FILM TRAY IN PLACE SWITCH will deactuate.
Page 193: Ec16: Imager Open
TROUBLESHOOTING 7-2-3. EC16: IMAGER Open LOCAL PANEL Message Host Alarm Service Log IMAGER OPEN. CLOSE COVER SUMMARY TOP COVER INTERLOCK has been deactuated. SEQUENCE OF EVENTS PHONE FIX - - OPERATOR CORRECTABLE Check that the TOP COVER is closed and latched. ON SITE - -TECHNICIAN CORRECTABLE Problem -- TOP COVER INTERLOCK is deactuated.
Page 194: Ec17: Developer Over Temperature
SERVICE MANUAL 7-2-4. EC17: Developer Over Temperature LOCAL PANEL Message Host Alarm Service Log DEVELOPER OVER TEMPERATURE TURN OFF IMAGER-- CALL SERVICE SUMMARY Cannot control temperature to specification. This might be a false indication. SEQUENCE OF EVENTS The software checks to see if the temperature of the DRUM is in a valid range of + 3°F (+1.6°C) of the set point.
Page 195: Ec19: Developer Under Temperature
TROUBLESHOOTING 7-2-5. EC19: Developer Under Temperature LOCAL PANEL Message Host Alarm Service Log DEVELOPER UNDER TEMPERATURE TURN OFF IMAGER-- CALL SERVICE SUMMARY IMAGER does not reach operating temperature. This might be a false indication. SEQUENCE OF EVENTS The software checks to see if the temperature of the DRUM is in a valid range of + 3°F (+1.6°C) of the set point.
Page 196: Ec20: Remove Misfeed From Film Tray
SERVICE MANUAL 7-2-6. EC20: Remove Misfeed From FILM TRAY LOCAL PANEL Message Host Alarm Service Log REMOVE MISFEED FROM FILM TRAY INSERT FILM SAVER TO REMOVE FILM TRAY SUMMARY Film did not reach the CAPSTAN area in time or the MEDIA SENSE SWITCH (at CAPSTAN) never actuated.
Page 197 TROUBLESHOOTING THEORY 2004 December Rev. S 1908110 7-29...
Page 198: Ec22: Remove Misfeed From Exposure Area
SERVICE MANUAL 7-2-7. EC22: Remove Misfeed From Exposure Area LOCAL PANEL Message Host Alarm Service Log REMOVE MISFEED FROM EXPOSURE AREA. INSERT FILM SAVER TO REMOVE FILM TRAY SUMMARY Film is stuck in the CAPSTAN area and the MEDIA SENSE SWITCH (at CAPSTAN) is being held de--actuated.
Page 199 TROUBLESHOOTING 3. Feed a piece of film into the CAPSTAN/NIP ROLLER and manually advance the CAPSTAN ROLLER. When the film is detected by the lower nip ROLLER, an EC22 will be displayed on the LOCAL PANEL. If the film is removed, the EC on the LOCAL PANEL will be reset. THEORY 2004 December Rev.
Page 200: Ec23: Film Trapped Inside Exposure Area
SERVICE MANUAL 7-2-8. EC23: Film Trapped Inside Exposure Area LOCAL PANEL Message Host Alarm Service Log FILM TRAPPED INSIDE EXPOSURE AREA. CALL SERVICE -- IMAGER IS INOPERABLE SUMMARY Film did not leave the CAPSTAN area in time or never reached the PROCESSOR ENTRANCE SWITCH. SEQUENCE OF EVENTS When a print is requested, the CAPSTAN STEPPER MOTOR will energize.
Page 201: Ec24: Double Film Feed
TROUBLESHOOTING 7-2-9. EC24: Double Film Feed LOCAL PANEL Message Host Alarm Service Log DOUBLE FILM FEED -- REMOVE MISFEED INSERT FILM SAVER TO REMOVE FILM TRAY SUMMARY The 1 & 2 SHEET SENSORS have detected more than one film and have not been able to separate the films.
Page 202: Ec27: Remove Misfeed From Developer Area
SERVICE MANUAL 7-2-10. EC27: Remove Misfeed From Developer Area Local Panel Message Host Alarm Service Log REMOVE MISFEED FROM DEVELOPER AREA. INSERT FILM SAVER TO REMOVE FILM TRAY SUMMARY FILM is still being sensed at the PROCESSOR ENTRANCE SWITCH/SENSOR too long or has not reached the EXIT SWITCH/SENSOR in time.
Page 203 TROUBLESHOOTING Problem - - EC27 occurs after replacing the FAZ FILTER. Cause - - The FAZ FILTER is bulging in the middle, which puts pressure on the UPPER PROCESSOR ENTRANCE GUIDE PLATE. Solution - - Replace the FAZ FILTER with one that does not bulge in the middle. Problem -- Film did not get a positive start into the PROCESSOR because: 1.
Page 204: Ec28: Remove Film From Exit Area
SERVICE MANUAL 7-2-11. EC28: Remove Film from EXIT Area LOCAL PANEL Message Host Alarm Service Log REMOVE FILM FROM EXIT AREA INSERT FILM SAVER TO REMOVE FILM TRAY SUMMARY Film is still being sensed at the PROCESSOR EXIT SWITCH/SENSOR, which might be because it reached the SENSOR too late.
Page 205 TROUBLESHOOTING “REMOVE FILM FROM EXIT AREA (28)” is a SWITCH/SENSOR time--out error. Error 28 occurs when the PROCESSOR EXIT SWITCH/SENSOR has not cleared within 35 seconds after FILM triggers the EXIT SWITCH/SENSOR. In this case, the FILM should be hanging out of the EXIT ROLLERS.
Page 206: Ec29: Film Tray Empty
SERVICE MANUAL 7-2-12. EC29: FILM TRAY Empty LOCAL PANEL Message Host Alarm Service Log FILM TRAY EMPTY INSERT FILM TRAY SUMMARY Film is not being sensed in the FILM TRAY. SEQUENCE OF EVENTS FILM TRAY is installed in the IMAGER. •...
Page 207: Ec30: Cannot Eject Film Tray
TROUBLESHOOTING 7-2-13. EC30: cannot Eject FILM TRAY LOCAL PANEL Message Host Alarm Service Log CANNOT EJECT FILM TRAY REMOVE TRAY MANUALLY TO CONTINUE SUMMARY FILM TRAY will not back out when there is no film in the TRAY. SEQUENCE OF EVENTS The FILM OUT SWITCH will actuate when there is no film in the FILM TRAY.
Page 208: Ec30: Remove, Load, And Insert Film Tray
SERVICE MANUAL 7-2-14. EC30: Remove, Load, and Insert FILM TRAY LOCAL PANEL Message Host Alarm Service Log REMOVE, LOAD, AND INSERT FILM TRAY -- PRESS ENTER WHEN READY TO REMOVE TRAY SUMMARY The FILM TRAY is empty but is still in place in the IMAGER. SEQUENCE OF EVENTS When the FILM TRAY is inserted, the FILM TRAY IN PLACE SWITCH will deactuate.
Page 209: Ec31: Remove Film Saver
TROUBLESHOOTING 7-2-15. EC31: Remove FILM SAVER LOCAL PANEL Message Host Alarm Service Log REMOVE FILM SAVER SUMMARY The FILM SAVER is being sensed by the IMAGER. SEQUENCE OF EVENTS The FILM TRAY is installed in the IMAGER. • After the FILM TRAY is locked into place, the self test checks to see if the FILM SAVER is in place. If it •...
Page 210: Ec33: Cannot Feed Film
SERVICE MANUAL 7-2-16. EC33: Cannot Feed Film LOCAL PANEL Message Host Alarm Service Log Cannot FEED FILM PRESS ENTER TO TRY AGAIN SUMMARY Film did not get past the 1 & 2 SHEET SENSORS after 3 tries. SEQUENCE OF EVENTS The SEPARATION/PROCESSOR STEPPER (SPS) MOTOR is constantly energized.
Page 211 TROUBLESHOOTING Problem -- Cannot feed film, but all CLUTCHES and MOTORS seem to be operating correctly. 1. Cause -- Check that an Allen head SET SCREW has not loosened from one or more PULLEYS in film feed area. 2. Cause -- Light weight FILM FEED ROLLER has torn loose from its SHAFT. 1.
Page 212: Ec34: Cannot Unlock Film Tray
SERVICE MANUAL 7-2-17. EC34: Cannot Unlock FILM TRAY LOCAL PANEL Message Host Alarm Service Log CANNOT UNLOCK FILM TRAY REMOVE FILM TRAY MANUALLY TO CONTINUE SUMMARY FILM TRAY will not unlock and back out when there is no film in the TRAY. SEQUENCE OF EVENTS The FILM OUT SWITCH will actuate when there is no film in the FILM TRAY.
Page 213: Ec35: Input A/B Image Sizes Not Identical
TROUBLESHOOTING 7-2-18. EC35: Input A/B Image Sizes Not Identical LOCAL PANEL Message Host Alarm Service Log INPUT A/B IMAGE SIZES NOT IDENTICAL PRESS ENTER TO CONTINUE SUMMARY User is trying to acquire an image that is larger or smaller than the previous acquired image. SEQUENCE OF EVENTS User selects a format and orientation for printing.
Page 214: Ec37: Input A/B Image Too Large To Print
SERVICE MANUAL 7-2-19. EC37: Input A/B Image too Large to Print LOCAL PANEL Message Host Alarm Service Log INPUT A/B IMAGE TOO LARGE TO PRINT PRESS ENTER TO CONTINUE SUMMARY User is trying to acquire an image larger than the allowable image size for the selected format and orientation.
Page 215: Ec39: Input A/B Sync Failure
TROUBLESHOOTING 7-2-20. EC39: Input A/B Sync Failure LOCAL PANEL Message Host Alarm Service Log INPUT A/B SYNC FAILURE SUMMARY The sync pulse is not adequate for acquisition. SEQUENCE OF EVENTS Acquisition is attempted. The Phase Lock Loop circuitry on the VIDEO PWA synchronizes with the video signal from the MODALITY.
Page 216: Ec40: Remove Film Tray
SERVICE MANUAL 7-2-21. EC40: Remove FILM TRAY LOCAL PANEL Message Host Alarm Service Log REMOVE FILM TRAY SUMMARY The FILM TRAY is unloaded, but still in place. SEQUENCE OF EVENTS Informational message. PHONE FIX - - OPERATOR CORRECTABLE Press the Enter key. If that does not work, insert a pen in the Manual Release hole and pull the tray out. ON SITE - -TECHNICIAN CORRECTABLE 1.
Page 217: Ec45: Galvanometer Failure
TROUBLESHOOTING 7-2-22. EC45: GALVANOMETER Failure LOCAL PANEL Message Host Alarm Service Log GALVANOMETER FAILURE CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY The IMAGER detected GALVANOMETER problems with the OPTICS. SEQUENCE OF EVENTS The IMAGER detected GALVANOMETER problems with the OPTICS. PHONE FIX - - OPERATOR CORRECTABLE De-energize and energize the IMAGER.
Page 218: Ec46: Laser Board Failure
Problem -- A power distribution error and/or a LASER BOARD failure error is generated only when a Kodak PACS Link 9410 ACQUISITION SYSTEM is connected to the host control CONNECTOR on the IMAGER. This indicates that the ACQUISITION SYSTEM might be loading down the IMAGER POWER SUPPLY.
Page 219: Ec48: Asic Line Buffer Fail
TROUBLESHOOTING 7-2-24. EC48: ASIC Line Buffer Fail LOCAL PANEL Message Host Alarm Service Log ASIC LINE BUFFER FAIL CALL SERVICE-- PRESS ENTER TO CONTINUE SUMMARY The line buffer in the ASIC was not loaded with data before the ASIC was supposed to transmit data to the OPTICS MODULE.
Page 220: Ec49: Power Distribution Failure
Problem -- A power distribution error and/or a LASER BOARD failure error is generated when a Kodak PACS Link 9410 ACQUISITION SYSTEM is connected to the host control CONNECTOR on the IMAGER.
Page 221: Ec50: Repeated Error During Exposure
TROUBLESHOOTING 7-2-26. EC50: Repeated Error During Exposure LOCAL PANEL Message Host Alarm Service Log REPEATED ERROR DURING EXPOSURE PRESS ENTER TO PRINT ALL QUEUED IMAGES SUMMARY Three GALVANOMETER, laser, or ASIC errors occurred during the print cycle for each of 3 retries. The message “Suspended”...
Page 222: Ec51: Unknown Scsi Disk Format Input A/B
SERVICE MANUAL 7-2-27. EC51: Unknown SCSI DISK Format Input A/B LOCAL PANEL Message Host Alarm Service Log UNKNOWN SCSI FORMAT INPUT A/B SUMMARY The system software does not recognize the format of the DISK. SEQUENCE OF EVENTS The format is checked for compatibility as soon as the DISK is inserted into the DRIVE. PHONE FIX - - OPERATOR CORRECTABLE Format the DISK from the ACQUISITION SYSTEM.
Page 223: Ec52: Cannot Read Dir Information A/B
TROUBLESHOOTING 7-2-28. EC52: Cannot Read DIR Information A/B LOCAL PANEL Message Host Alarm Service Log Cannot READ DIR INFORMATION A/B PRESS ENTER TO CONTINUE SUMMARY The IMAGER cannot read the directory on the DISK. SEQUENCE OF EVENTS The directory is read as soon as the DISK is inserted and the format is verified. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter] and try to print images from another DISK.
Page 224: Ec53: Invalid Data Received From Input A/B
SERVICE MANUAL 7-2-29. EC53: Invalid Data Received from Input A/B LOCAL PANEL Message Host Alarm Service Log INVALID DATA RECEIVED FROM INPUT A/B PRESS ENTER TO CONTINUE SUMMARY IMAGER cannot verify acquired data. SEQUENCE OF EVENTS HOST or KEYPAD sets up conditions for image data to be acquired. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter], then acquire an image.
Page 225: Ec54: Cannot Read Disk Information A/B
TROUBLESHOOTING 7-2-30. EC54: Cannot Read DISK Information A/B LOCAL PANEL Message Host Alarm Service Log Cannot READ DISK INFORMATION A/B PRESS ENTER TO CONTINUE SUMMARY Cannot read the boot block or information sector of the DISK. SEQUENCE OF EVENTS 1. Operator inserts a DISK. 2.
Page 226: Ec55: Cannot Read Fat Information A/B
SERVICE MANUAL 7-2-31. EC55: Cannot Read FAT Information A/B LOCAL PANEL Message Host Alarm Service Log Cannot READ FAT INFORMATION A/B PRESS ENTER TO CONTINUE SUMMARY Cannot read file allocation table information on the DISK DRIVE. SEQUENCE OF EVENTS 1. Operator inserts a DISK. 2.
Page 227: Ec56: Cannot Read Image A/B
TROUBLESHOOTING 7-2-32. EC56: Cannot Read Image A/B LOCAL PANEL Message Host Alarm Service Log Cannot READ IMAGE A/B PRESS ENTER TO CONTINUE SUMMARY Read errors occurred when accessing the image data. SEQUENCE OF EVENTS 1. Operator inserts a DISK. 2. Boot record is read first, then the FAT. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter], then try to read images from another DISK.
Page 228: Ec57: Cannot Read Catalog File On A/B
SERVICE MANUAL 7-2-33. EC57: Cannot Read Catalog File on A/B LOCAL PANEL Message Host Alarm Service Log Cannot READ CATALOG FILE ON A/B PRESS ENTER TO CONTINUE SUMMARY Failed to read catalog file on AEGIS DISK format. SEQUENCE OF EVENTS 1.
Page 229: Ec58: Cannot Read Partition Map On A/B
TROUBLESHOOTING 7-2-34. EC58: Cannot Read Partition Map on A/B LOCAL PANEL Message Host Alarm Service Log cannot READ PARTITION MAP ON A/B PRESS ENTER TO CONTINUE SUMMARY Cannot read the partition information on the DISK (AEGIS format only). SEQUENCE OF EVENTS 1.
Page 230: Ec59: Input A/B Video Lock Failure
SERVICE MANUAL 7-2-35. EC59: Input A/B Video Lock Failure LOCAL PANEL Message Host Alarm Service Log INPUT A/B VIDEO LOCK FAILURE CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY IMAGER cannot lock on video input signal. SEQUENCE OF EVENTS The IMAGER attempts to acquire an image. It expects a video signal of at least 0.7V peak--to--peak. PHONE FIX - - OPERATOR CORRECTABLE Check VIDEO CABLE connection.
Page 231: Ec60: Asic Self Test Fail
TROUBLESHOOTING 7-2-36. EC60: ASIC Self Test Fail LOCAL PANEL Message Host Alarm Service Log ASIC SELF TEST FAIL. CALL SERVICE-- PRESS ENTER TO CONTINUE SUMMARY Defective ASIC CHIP on the CPU BOARD. This error occurs only during self test. SEQUENCE OF EVENTS Power--on self test PHONE FIX - - OPERATOR CORRECTABLE De-energize the IMAGER.
Page 232: Ec62: Input A/B Underflow Failure
SERVICE MANUAL 7-2-37. EC62: Input A/B Underflow Failure LOCAL PANEL Message Host Alarm Service Log INPUT A/B UNDERFLOW FAILURE SUMMARY This error is set if the IMAGER does not receive enough data bytes during transmission of a line of data. SEQUENCE OF EVENTS A line of data is transmitted to the IMAGER.
Page 233: Ec63: Input A/B Identify Error
TROUBLESHOOTING 7-2-38. EC63: Input A/B Identify Error LOCAL PANEL Message Host Alarm Service Log INPUT A/B IDENTIFY ERROR CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY The hardware ID read from the INPUT MODULE is invalid. SEQUENCE OF EVENTS Power--on self test starts after both INPUT MODULES are identified. PHONE FIX - - OPERATOR CORRECTABLE De-energize the IMAGER.
Page 234: Ec64: Input A/B Header Failure
SERVICE MANUAL 7-2-39. EC64: Input A/B Header Failure LOCAL PANEL Message Host Alarm Service Log INPUT A/B HEADER FAILURE SUMMARY When this error occurs at a new installation, the digital data parity might be set wrong. SEQUENCE OF EVENTS 1. An acquisition is requested. 2.
Page 235: Ec65: Input A/B Overflow Failure
TROUBLESHOOTING 7-2-40. EC65: Input A/B Overflow Failure LOCAL PANEL Message Host Alarm Service Log INPUT A/B OVERFLOW FAILURE SUMMARY This error is set if the IMAGER detects too many data bytes during the transmission of a line of data. SEQUENCE OF EVENTS A line of data is transmitted.
Page 236: Ec66: Input A/B Acquisition Timeout
SERVICE MANUAL 7-2-41. EC66: Input A/B Acquisition Timeout LOCAL PANEL Message Host Alarm Service Log INPUT A/B ACQUISITION TIMEOUT SUMMARY Problem acquiring the complete image in the allowed time frame. Or no image data was received. SEQUENCE OF EVENTS 1. An acquisition is requested. 2.
Page 237: Ec67: Input A/B Fifo Not Empty Failure
TROUBLESHOOTING 7-2-42. EC67: Input A/B FIFO Not Empty Failure LOCAL PANEL Message Host Alarm Service Log INPUT A/B FIFO NOT EMPTY FAILURE SUMMARY The FIFO on the INPUT MODULE is not available for image data. SEQUENCE OF EVENTS Image data is transferred from the MODALITY or PRINT SERVER to the FIFO on the DIGITAL INPUT MODULE.
Page 238: Ec68: No Image Acquired On Input A/B
SERVICE MANUAL 7-2-43. EC68: No Image Acquired on Input A/B LOCAL PANEL Message Host Alarm Service Log NO IMAGE ACQUIRED ON INPUT A/B PRESS ENTER TO CONTINUE SUMMARY User requested a Contrast Test when no images were acquired. SEQUENCE OF EVENTS This error occurs only with a Contrast Test.
Page 239: Ec69: Calibration Failed
TROUBLESHOOTING 7-2-44. EC69: Calibration Failed LOCAL PANEL Message Host Alarm Service Log CALIBRATION FAILED. PRESS ENTER TO LOAD DEFAULT GAMMA TABLES SUMMARY Film calibration will not pass within acceptable limits. SEQUENCE OF EVENTS A film is fed from the FILM TRAY. It is then imaged with 20 bands of gray scale that will be read by the internal DENSITOMETER.
Page 240: Ec70: Calibration Fail, Dmin Hi, Dmax Xxx.x
SERVICE MANUAL 7-2-45. EC70: Calibration Fail, Dmin HI, Dmax XXX.X LOCAL PANEL Message Host Alarm Service Log CALIBRATION FAIL: Dmin HI, Dmax XXX.X PRESS ENTER TO BUILD GAMMA TABLES SUMMARY This error is displayed when film calibration does not achieve a Dmax value of 3.0 or has a Dmin value above 0.5.
Page 241: Ec71: Lamp Failed To Reach Temperature
TROUBLESHOOTING 7-2-46. EC71: Lamp Failed to Reach Temperature LOCAL PANEL Message Host Alarm Service Log LAMP FAILED TO REACH TEMPERATURE PRESS ENTER TO LOAD DEFAULT GAMMA TABLES SUMMARY DENSITOMETER LAMP failed to reach operational brightness with stable temperature. This is monitored only during a film calibration cycle.
Page 242 SERVICE MANUAL THEORY The DENSITOMETER ASSEMBLY has an incandescent LAMP with a green FILTER and a photo-detector SENSOR. Current is passed through the LAMP, causing it to illuminate. When the current is increased, the LAMP becomes brighter. Its output is measured by the photo-detector SENSOR and sent to a pair of A/D converters on the CPU BOARD, which monitors and records the digital values at 3 stages.
Page 243: Ec72: Dynamic Ram Failure
TROUBLESHOOTING 7-2-47. EC72: Dynamic RAM Failure LOCAL PANEL Message Host Alarm Service Log DYNAMIC RAM FAILURE CALL SERVICE-- PRESS ENTER TO CONTINUE SUMMARY A dynamic RAM failure might occur when attempting a first acquisition with video parameters that are unknown. If the parameter for Vertical Active or Vertical Delay is set too high, the IMAGER might try to store more than one frame in memory, which could cause a RAM overload.
Page 244: Ec73: Local Panel Ram Failure
SERVICE MANUAL 7-2-48. EC73: LOCAL PANEL RAM Failure LOCAL PANEL Message Host Alarm Service Log LOCAL PANEL RAM FAILURE CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY LOCAL PANEL memory failure during self test. SEQUENCE OF EVENTS Local panel memory is checked during power--on self test. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter].
Page 245: Ec74: Input A/B Dma Failure
TROUBLESHOOTING 7-2-49. EC74: Input A/B DMA Failure LOCAL PANEL Message Host Alarm Service Log INPUT A/B DMA FAILURE CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY The transfer to image memory failed. SEQUENCE OF EVENTS Image acquisition was requested. • Data is transferred from the input buffer on the INPUT MODULE to image memory through Direct •...
Page 246 SERVICE MANUAL 7-2-50. C75: FLASH EPROM FAILURE LOCAL PANEL Message Host Alarm Service Log FLASH EPROM FAILURE CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY Flash memory on the CPU BOARD is damaged. SEQUENCE OF EVENTS The Flash EPROM is check--summed when the IMAGER is energized. The error message is generated if the checksum is incorrect.
Page 247: Ec78: No Response From Keypad A/B
TROUBLESHOOTING 7-2-51. EC78: No Response from KEYPAD A/B LOCAL PANEL Message Host Alarm Service Log NO RESPONSE FROM KEYPAD A/B PRESS ENTER TO CONTINUE SUMMARY IMAGER cannot verify that a KEYPAD is connected. SEQUENCE OF EVENTS During power-on self test the IMAGER checks the HOST connection of each INPUT MODULE for a KEYPAD if “KEYPAD”...
Page 248: Ec80: Image Memory For Input A/B Full
SERVICE MANUAL 7-2-52. EC80: Image Memory for Input A/B Full LOCAL PANEL Message Host Alarm Service Log IMAGE MEMORY FOR INPUT A/B IS FULL PRESS ENTER TO CONTINUE SUMMARY IMAGER cannot acquire more images. SEQUENCE OF EVENTS Images stay in memory until they are printed, at which time memory becomes available for new images and the error message will automatically be removed.
Page 249: Ec81: Not Enough Memory For Image File A/B
TROUBLESHOOTING 7-2-53. EC81: Not enough Memory for Image File A/B LOCAL PANEL Message Host Alarm Service Log INSUFFICIENT MEMORY FOR IMAGE FILE A/B PRESS ENTER TO CONTINUE SUMMARY IMAGER cannot acquire more images. This error occurs only during a SCSI Contrast Test. SEQUENCE OF EVENTS The first image on the DISK is acquired for the Contrast test.
Page 250: Ec82: Not Enough Memory For Printset A/B
SERVICE MANUAL 7-2-54. EC82: Not enough Memory for Printset A/B LOCAL PANEL Message Host Alarm Service Log INSUFFICIENT MEMORY FOR PRINTSET A/B PRESS ENTER TO CONTINUE SUMMARY IMAGER cannot acquire more images. SEQUENCE OF EVENTS Images stay in memory until they are printed, at which time memory becomes available for new images and the error message will automatically be removed.
Page 251: Ec85: Local Panel Buffer Overflow
TROUBLESHOOTING 7-2-55. EC85: LOCAL PANEL Buffer Overflow LOCAL PANEL Message Host Alarm Service Log LOCAL PANEL BUFFER OVERFLOW CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY Software queues 128 key presses. This error message appears if more than 128 key presses are in the queue.
Page 252: Ec86: Print Job List Full
SERVICE MANUAL 7-2-56. EC86: Print Job List Full LOCAL PANEL Message Host Alarm Service Log PRINT JOB LIST FULL PRESS ENTER TO CONTINUE SUMMARY This error occurs when host control, KEYPAD, or test print cannot allocate memory for the print queue (software problem).
Page 253: Ec88: A To D Converter Failure
TROUBLESHOOTING 7-2-57. EC88: A To D Converter Failure Local Panel Message Host Alarm Service Log A TO D CONVERTER FAILURE TURN OFF IMAGER -- CALL SERVICE SUMMARY During normal operation and self test, the temperature conversion algorithm detects an invalid value. SEQUENCE OF EVENTS The temperature of the drum is calculated by first recording the analog values from the RTD (Resistive Thermal Device) and then converting those values to digital temperature values.
Page 254 SERVICE MANUAL Effective with Version 4.6 software, you can conveniently monitor drum heating activity. With Debug (Control D) activated, simply type ATODON, and the temperature will be updated to your PC every second. Any abnormality will cause the local panel to beep, so you do not have to watch your PC display constantly. When you hear a beep, you can check your PC display to see what abnormality occurred.
Page 255: Ec90: Error Writing To Disk Scsi A/B
TROUBLESHOOTING 7-2-58. EC90: Error Writing to DISK SCSI A/B LOCAL PANEL Message Host Alarm Service Log ERROR WRITING TO DISK SCSI A/B PRESS ENTER TO CONTINUE SUMMARY Defective Bernoulli or M/O DISK. SEQUENCE OF EVENTS The IMAGER writes to DISK only to set a flag once the image has been read. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter].
Page 256: Ec91: No Images Found Scsi A/B
SERVICE MANUAL 7-2-59. EC91: No Images Found SCSI A/B LOCAL PANEL Message Host Alarm Service Log NO IMAGES FOUND SCSI A/B PRESS ENTER TO CONTINUE SUMMARY Defective Bernoulli or M/O DISK. SEQUENCE OF EVENTS The IMAGER checks FAT as soon as the DISK is inserted. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter].
Page 257: Ec92: Scsi Bus Protocol Error Input A/B
TROUBLESHOOTING 7-2-60. EC92: SCSI Bus Protocol Error Input A/B LOCAL PANEL Message Host Alarm Service Log SCSI BUS PROTOCOL ERROR INPUT A/B PRESS ENTER TO CONTINUE SUMMARY Incorrect status returned by the SCSI CONTROL CHIP. SEQUENCE OF EVENTS The IMAGER checks the condition of the SCSI devices when a disk is inserted to be read. PHONE FIX - - OPERATOR CORRECTABLE Check the SCSI connections.
Page 258: Ec93: Remove Disk Scsi A/B Bernoulli Drive
SERVICE MANUAL 7-2-61. EC93: Remove DISK SCSI A/B Bernoulli Drive LOCAL PANEL Message Host Alarm Service Log REMOVE DISK SCSI A/B BERNOULLI DRIVE PRESS ENTER TO CONTINUE SUMMARY Information only. SEQUENCE OF EVENTS The DISK has been printed. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter].
Page 259: Ec94: No Exam Aegis Folder Modality A/B
TROUBLESHOOTING 7-2-62. EC94: No Exam Aegis Folder MODALITY A/B LOCAL PANEL Message Host Alarm Service Log NO EXAM AEGIS FOLDER MODALITY A/B PRESS ENTER TO CONTINUE SUMMARY No images to read on DISK. SEQUENCE OF EVENTS The FAT on the DISK is read as soon as the DISK is inserted. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter].
Page 260: Ec95: No Image In Study Folder Scsi A/B
SERVICE MANUAL 7-2-63. EC95: No Image in Study Folder SCSI A/B LOCAL PANEL Message Host Alarm Service Log NO IMAGE IN STUDY FOLDER SCSI A/B PRESS ENTER TO CONTINUE SUMMARY No images on DISK. SEQUENCE OF EVENTS The IMAGER checks FAT as soon as the DISK is inserted. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter].
Page 261: Ec96: Non-Volatile Clock Ram Failure
TROUBLESHOOTING 7-2-64. EC96: Non-Volatile Clock RAM Failure LOCAL PANEL Message Host Alarm Service Log NON-VOLATILE CLOCK RAM FAILURE CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY COMPONENT problem on CPU BOARD. This error occurs only during self test. SEQUENCE OF EVENTS NVRAM is checked during power--on self test.
Page 262: Ec97: Non-Volatile Ram Failure
SERVICE MANUAL 7-2-65. EC97: Non-Volatile RAM Failure LOCAL PANEL Message Host Alarm Service Log NON--VOLATILE RAM FAILURE CALL SERVICE - PRESS ENTER TO CONTINUE SUMMARY COMPONENT problem on CPU BOARD. This error occurs only during self test. SEQUENCE OF EVENTS NVRAM is checked during power--on self test.
Page 263: Ec98: No Requested Images Scsi A/B
TROUBLESHOOTING 7-2-66. EC98: No Requested Images SCSI A/B LOCAL PANEL Message Host Alarm Service Log NO REQUESTED IMAGES SCSI A/B PRESS ENTER TO CONTINUE SUMMARY Exam and images were not selected before requesting a print. SEQUENCE OF EVENTS When Autoprint is disabled, the operator selects the image and exam to print. PHONE FIX - - OPERATOR CORRECTABLE Press [Enter].
Page 264: Check Color Printer Scsi A/B
SERVICE MANUAL 7-2-67. Check Color Printer SCSI A/B LOCAL PANEL Message Host Alarm Service Log CHECK COLOR PRINTER SCSI A /B PRESS ENTER TO CONTINUE SUMMARY N/A. The IMAGER does not support color printing. SEQUENCE OF EVENTS PHONE FIX - - OPERATOR CORRECTABLE ON SITE - -TECHNICIAN CORRECTABLE TECH TIPS THEORY...
Page 265: Color Printer Not Ready Input A/B
TROUBLESHOOTING 7-2-68. Color Printer Not Ready Input A/B LOCAL PANEL Message Host Alarm Service Log COLOR PRINTER NOT READY INPUT A/B PRESS ENTER TO CONTINUE SUMMARY N/A. The IMAGER does not support color printing. SEQUENCE OF EVENTS PHONE FIX - - OPERATOR CORRECTABLE ON SITE - -TECHNICIAN CORRECTABLE TECH TIPS THEORY...
Page 266: Imager Off-Line
SERVICE MANUAL 7-2-69. IMAGER Off-Line LOCAL PANEL Message Host Alarm Service Log IMAGER OFF-LINE PRESS ENTER TO PLACE IMAGER IN SERVICE SUMMARY Information only. An action (e.g., replacing the FILM TRAY) has occurred, causing the IMAGER to go out of normal operating mode.
Page 267: Input A/B Program Memory Full
TROUBLESHOOTING 7-2-70. Input A/B Program Memory Full LOCAL PANEL Message Host Alarm Service Log INPUT A/B PROGRAM MEMORY FULL SUMMARY There is a “heap overflow” (software problem). SEQUENCE OF EVENTS The IMAGER software sets aside RAM for allocation. PHONE FIX - - OPERATOR CORRECTABLE Wait for the IMAGER to print the films in print queue.
Page 268: Loading Default Gamma Tables
SERVICE MANUAL 7-2-71. Loading Default Gamma Tables LOCAL PANEL Message Error Code Host Alarm Service Log LOADING DEFAULT GAMMA TABLES SUMMARY IMAGER cannot calibrate film. SEQUENCE OF EVENTS Film calibration has failed and the operator pressed [Enter] in response to a request to load default gamma tables.
Page 269 TROUBLESHOOTING 7-2-72. Maximum Density Less than 3.0 LOCAL PANEL Message Host Alarm Service Log MAXIMUM DENSITY LESS THAN 3.0 SUMMARY Film calibration has failed. SEQUENCE OF EVENTS The IMAGER will not pass the film calibration pass if D max is less than 3.0. PHONE FIX - - OPERATOR CORRECTABLE Try loading new film.
Page 270: No Color Plane Memory Input A/B
SERVICE MANUAL 7-2-73. No Color Plane Memory Input A/B LOCAL PANEL Message Host Alarm Service Log NO COLOR PLANE MEMORY INPUT A/B PRESS ENTER TO CONTINUE SUMMARY There is a problem with the color image to be printed. SEQUENCE OF EVENTS The IMAGER will use the green plane to print color images PHONE FIX - - OPERATOR CORRECTABLE Press [Enter].
Page 271: No Response From Input A/B
TROUBLESHOOTING 7-2-74. No Response from Input A/B LOCAL PANEL Message Host Alarm Service Log NO RESPONSE FROM INPUT A/B SUMMARY An acquisition was requested, but no image data was present. SEQUENCE OF EVENTS The IMAGER checks for IMAGE data once an acquisition is requested. PHONE FIX - - OPERATOR CORRECTABLE Power cycle the IMAGER and MODALITY.
Page 272: Regulating Temperature
SERVICE MANUAL 7-2-75. Regulating Temperature LOCAL PANEL Message Host Alarm Service Log REGULATING TEMPERATURE. SUMMARY IMAGER is cooling down the DEVELOPER DRUM to the set point. SEQUENCE OF EVENTS The IMAGER overshoots its operating temperature during warm--up. Then it cools to its target temperature during the Regulating Temperature phase.
Page 273: Unassigned Error Condition
TROUBLESHOOTING 7-2-76. Unassigned Error Condition LOCAL PANEL Message Host Alarm Service Log UNASSIGNED ERROR CONDITION SUMMARY A software error has occurred. SEQUENCE OF EVENTS Any error that is not assigned is given a generic label. PHONE FIX - - OPERATOR CORRECTABLE De-energize the IMAGER.
Page 274: Verify Image Quality
SERVICE MANUAL 7-2-77. Verify Image Quality LOCAL PANEL Message Host Alarm Service Log VERY FEW STEPS STEPS IN TOE OF DLOG E CURVE. VERIFY IMAGE QUALITY SUMMARY This is film calibration information. The message goes to the service log only, not the LOCAL PANEL, and is only for information.
Page 275: Video A/B Calibration Failure. Default Values Used
TROUBLESHOOTING 7-2-78. Video A/B Calibration Failure. Default Values Used LOCAL PANEL Message Host Alarm Service Log VIDEO A/B CALIBRATION FAILURE. DEFAULT VALUES USED. PRESS ENTER TO CONTINUE SUMMARY This is for service only. The image area sampled was out of acceptable calibration range. The video calibration routine could not acquire an image.
Page 276 SERVICE MANUAL 7-2-79. Video A/B Calibration Failure LOCAL PANEL Message Host Alarm Service Log VIDEO A/B CALIBRATION FAILURE. PRESS ENTER TO CONTINUE SUMMARY This is for service only. The image area sampled was out of acceptable calibration range. SEQUENCE OF EVENTS Video is calibrated automatically.
Page 277: Video A/B Cal High Limit Warning
TROUBLESHOOTING 7-2-80. Video A/B CAL High Limit Warning LOCAL PANEL Message Host Alarm Service Log VIDEO A/B CAL HIGH LIMIT WARNING. USING HIGH LIMIT VALUE. PRESS ENTER SUMMARY Video calibration failed while trying to set the variable gain stage of the VIDEO INPUT MODULE. SEQUENCE OF EVENTS Video is calibrated automatically.
Page 278: Video A/B Cal Low Limit Warning
SERVICE MANUAL 7-2-81. Video A/B CAL Low Limit Warning LOCAL PANEL Message Host Alarm Service Log VIDEO A/B CAL LOW LIMIT WARNING. USING LOW LIMIT VALUE. PRESS ENTER SUMMARY During video calibration, could not set the black level to 0. SEQUENCE OF EVENTS Video calibration is an automatic function.
Page 279: Warming Up
TROUBLESHOOTING 7-2-82. Warming Up LOCAL PANEL Message Host Alarm Service Log WARMING UP SUMMARY Information only, unless the condition lasts longer than 30 minutes. SEQUENCE OF EVENTS The IMAGER warms up for 20--25 minutes then goes into the Regulating Temperature mode. PHONE FIX - - OPERATOR CORRECTABLE Wait until IMAGER finishes warming up.
Page 280: Symptoms
SERVICE MANUAL 7-3. Symptoms 7-3-1. Miscellaneous Problem Cause Solution The IMAGER stops in the middle Network INPUT MODULE is in Install Network INPUT MODULE of a self-test (P.O.S.T.) after it is slot B, or if it is in slot A, the in slot A.
Page 281: Configure Client Defaults
TROUBLESHOOTING Problem Cause Solution The film bumps into the The UPPER FILM GUIDE is out Install a new UPPER FILM PROCESSOR ENTRANCE of tolerance. GUIDE. GUIDES and causes an EC22. Intermittent clicking sound from One of the bearings in the 2--part Replace the PULLEY (8E2095).
Page 282: Image Quality
SERVICE MANUAL 7-3-2. Image Quality Problem Cause Solution High D-Min Film aged or not stored properly. Run transport test to process film without imaging. If film is bad, advise customer of storage and usage procedures of film. Printing all black films. Memory SIMM in wrong socket Check CPU BOARD.
Page 283: Sample Defective Images
Toshiba, there should not be a problem, even if R55 is not 100 ohms. 7-3-3. Sample Defective Images The screens on the following pages are examples of defective images printed on a Kodak DryView 8300 IMAGER. 2004 December Rev. S 1908110 7-115...
Page 284 SERVICE MANUAL Problem: Vertical lines on the image. Figure 7-1. Vertical Lines Cause: Bad Drum Solution: Replace DRUM. 1908110 2004 December Rev. S 7-116...
Page 285 TROUBLESHOOTING Problem: Film faded on 1 side. Figure 7-2. Film Faded One Side Cause: Defective optics. Solution: Replace OPTICS MODULE. 2004 December Rev. S 1908110 7-117...
Page 286 SERVICE MANUAL Problem: Film faded on 1 side. Figure 7-3. Film Faded One Side Cause: Defective optics. Solution: Replace OPTICS MODULE. 1908110 2004 December Rev. S 7-118...
Page 287 TROUBLESHOOTING Problem: Fuzzy horizontal line. Figure 7-4. Fuzzy Horizontal Line Cause: Black line on drum. Solution: Clean drum. 2004 December Rev. S 1908110 7-119...
Page 288 SERVICE MANUAL Problem: Streaks on image. Figure 7-5. Streaks on Image Cause: Dust on MIRROR in OPTICS MODULE. Solution: Use the OPTICS MODULE Cleaning Kit (74--0401--8238--3) to remove dust from the OPTICS MODULE MIRROR. 1908110 2004 December Rev. S 7-120...
Page 289 TROUBLESHOOTING Problem: Part of images bad. Figure 7-6. Part of Images Bad Cause: Defective IMAGE MEMORY. Solution: Replace RAM. 2004 December Rev. S 1908110 7-121...
Page 290 SERVICE MANUAL Problem: Extra lines in image. Figure 7-7. Extra Line in Image Cause: Sent by the modality. Solution: Advise the customer to contact the OEM for the modality. 1908110 2004 December Rev. S 7-122...
Page 291 TROUBLESHOOTING Problem: Basketweave Moire. Figure 7-8. Basketweave Moire Cause: Vibration internal to the OPTICS MODULE. Solution: Replace OPTICS MODULE. 2004 December Rev. S 1908110 7-123...
Page 292 SERVICE MANUAL Problem: Entire Image Shifted. Figure 7-9. Entire Image Shifted Cause: Mirror inside OPTICS MODULE loosened. Solution: Replace OPTICS MODULE. 1908110 2004 December Rev. S 7-124...
Page 293 TROUBLESHOOTING Problem: Halo. Figure 7-10. Halo Cause: Excess film development because stack of film left in exit tray too long. Solution: Ask customer to not leave film stacked in exit tray. Escalate if necessary. 2004 December Rev. S 1908110 7-125...
Page 294 SERVICE MANUAL Problem: Ragged Edge on Image. Figure 7-11. Ragged Edge on Image Cause: Vibration internal to OPTICS MODULE. Solution: Replace OPTICS MODULE. 1908110 2004 December Rev. S 7-126...
Page 295 TROUBLESHOOTING Problem: Voids in Line with Separator O--RINGS. Figure 7-12. Voids in Line with Separator O- -RINGS Cause: CAPSTAN and PINCH ROLLERS dirty with debris stirred up by Separator O--RINGS. Solution: Clean Separator O--RINGS, CAPSTAN ROLLER and CAPSTAN PINCH ROLLERS. 2004 December Rev.
Page 296 SERVICE MANUAL Problem: Wavey Moire. Figure 7-13. Wavey Moire Cause: Vibration in Galvo. Solution: Replace OPTICS MODULE. 1908110 2004 December Rev. S 7-128...
Page 297: Section 8 - - Illustrated Parts List
Illustrated Parts List This Illustrated Parts List contains the information necessary to locate and identify assemblies, sub-assemblies, and specific parts of the Kodak DryView 8300 LASER IMAGER. Part Numbers All components that are available as replacements are listed with their part number. The parts list opposite each figure provides the description for the components.
Page 298: Figure 8-1. Cabinet Assembly
SERVICE MANUAL Figure 8-1. CABINET ASSEMBLY See Figure 8-2 1908110 2004 December Rev. S...
Page 299 ILLUSTRATED PARTS LIST Figure 8-1. CABINET ASSEMBLY Item No. Part Number Description ..SP78-8098-9202-5 . . . LEFT SIDE PANEL ASSEMBLY ........
Page 300: Figure 8-2. Hood Assembly
SERVICE MANUAL Figure 8-2. HOOD ASSEMBLY 1908110 2004 December Rev. S...
Page 301 ILLUSTRATED PARTS LIST Figure 8-2 HOOD ASSEMBLY Item No. Part Number Description ..78-8100-0090-7 ..STRIKER, Left, TOP COVER (See Note 1) ......
Page 302: Figure 8-3. Left Side View
SERVICE MANUAL Figure 8-3. Left Side View 28 27 23 22 1908110 2004 December Rev. S...
Page 303 ILLUSTRATED PARTS LIST Figure 8-3. Left Side View Item No. Part Number Description ..SP78-8100-0256-4 . . . SWITCH, COVER INTERLOCK ........
Page 304: Figure 8-4. Right Side View
SERVICE MANUAL Figure 8-4. Right Side View 1908110 2004 December Rev. S...
Page 305 ILLUSTRATED PARTS LIST Figure 8-4. Right Side View Item No. Part Number Description ..SP78-8113-2041-1 ..SEPARATOR ROLLER ASSEMBLY ....... .
Page 306: Figure 8-5. Printed Wiring Assemblies And Cables
SERVICE MANUAL Figure 8-5. PRINTED WIRING ASSEMBLIES and CABLES Right Side View Left Side View 1908110 2004 December Rev. S 8-10...
Page 307 ILLUSTRATED PARTS LIST Figure 8-5. PRINTED WIRING ASSEMBLIES and CABLES Item No. Part Number Description ..SP78-8100-0499-0 . . . MICROFUSE, 4A, (POWER SUPPLY) ......
Page 308: Figure 8-6. Processor Assembly
SERVICE MANUAL Figure 8-6. PROCESSOR ASSEMBLY 1908110 2004 December Rev. S 8-12...
Page 309 ILLUSTRATED PARTS LIST Figure 8-6. PROCESSOR ASSEMBLY Item No. Part Number Description ..8E2064 ... PROCESSOR ASSEMBLY, Mauve (Pink) Drum w/o DENSITOMETER ..7E9710 .
Page 310: Figure 8-7. Accessory Parts
SERVICE MANUAL Figure 8-7. Accessory Parts 1908110 2004 December Rev. S 8-14...
Page 311 ILLUSTRATED PARTS LIST Figure 8-7 Accessory Parts Item No. Part Number Description . . . SP78-8100-0378-6 . . . CABLE, 3 Meter KEYPAD .........
Page 312 74-9999-9081-0 ..SERVICE HISTORY LOG (Kodak) .......
Page 313: Section 9 - - Additional Information
WET CHEMISTRY PROCESSOR might be in the air. j Media: Not supplied for installation purposes. The customer must order all media directly from Kodak. Store the media in a cool, dry, ventilated area. Check the cautions listed on the package. 9-2.
Page 314 SERVICE MANUAL SCSI Type - On = SCSI 1; Off = SCSI 2 Parity checking - On = No parity check; Off = Parity check Host CPU - On = Apple MAC; Off = Any other COMPUTER host Termination - On = No termination; Off = Termination in place Ground - Do not remove The 2 single-PIN locations are CONNECTORS for an external Busy LED, if used.
Page 315: Olympus 540 Mb M/O Drive Switch Settings
ADDITIONAL INFORMATION 9-3. Olympus 540 Mb M/O DRIVE Switch Settings The first 3 positions of SWITCH 1 (Figure 9-2) select the SCSI ID number. See the table. For example, to set the SCSI ID to 1: Set SW1-01 to OFF, SW1-02 to OFF, and SW1-03 to ON. SCSI ID SW1-01 SW1-02...
Page 316: Print Setup For Atl Hdi M/O
SERVICE MANUAL 9-4. Print Setup for ATL HDI M/O The HDI 1000, 3000, and 5000 M/Os can write on 3.5 M/O DISKS using the DEFF format. Use this procedure to change the M/O disk parameters on each of the ATL HDI Ultrasounds: 1.
Page 317: Pinouts For Adapter Cables
ADDITIONAL INFORMATION 9-6. Pinouts for ADAPTER CABLES Figure 9-3 through Figure 9-5 provide the pinouts for the various HOST ADAPTER CABLES that can be connected to the IMAGER. RS422 Host Adapter Cable (78-8077-4159-6) 37 Pin 9 Pin Signal RXD+ RXD- - TXD+ TXD- - Figure 9-3.
Page 318 SERVICE MANUAL 9-7. Software Enhancement Revisions for the IMAGER Version 4.9.1 - - 4.7 Note: The following represent several updates since Ver 4.6, however they have not been released to production until Ver. 4.9.1. Acquisition Timeout EC 66 Debug Help: Shows how many lines of image data were acquired before a digital image timeout when [CTRL] D is enabled.
Page 319 ADDITIONAL INFORMATION DZO Command Modified to Accept Contrast Table 1 to 264: A contrast value of 0 or B in the DZO means blank. A contrast value of D in the DZO causes imager to use default value in the imager. ”Processor Entry Switch Cleared”...
Page 320 SERVICE MANUAL All Parameters Can Now Be Sent to the Service Port: By sending a [CTRL] P all the imager parameters are sent to the service PC for capture and can be saved on a diskette for future reference. Modalities Can Continue to Try to Send Images in Target Mode When Memory Full: The user then does not have to press the Enter button to clear the memory full message on the local panel.
Page 321: Modality Groups
ADDITIONAL INFORMATION ACK/NAK Hose Commands: Software will now acknowledge (ACK/NAK) host commands more quickly. Comma or Space: Can now be selected in the “Serial Protocol Install” menu for host response delimiters. False Multiple Sheet Errors: Eliminated when the 2-sheet switch is activated momentarily. “Insert FILM TRAY or Remove Empty TRAY”: Added as action for “Unable to Unlock Film TRAY.”...
Page 322 SERVICE MANUAL IMAGER Lock Up: No Longer occurs when printing write enabled RDOS formatted DISKS. Floating Point & Integer Magnification: Now accepted by the DZO command in both decimal & hex. Software Downloaded Checks for Correct Address: Occurs before reprogramming flash EPROMs. Software Downloaded Checks IMAGER: Checks that the correct IMAGER software is downloaded.
Page 323 ADDITIONAL INFORMATION Version 4.06 Response to Host Control RQS: Command is a STA 1 RDY. No additional status info. Response to Invalid Host Control: Command is INV followed by echoing bad command. Host Control Memory Overflow: FAI BSY instead of FAI MOV, PTF BSY instead of PTF MOV. Host Control DZO with Blank Images: Permits host to specify contrast table of B for blank out.
Page 324: Network Interface (Cont.)
SERVICE MANUAL SCSI AH/Emulsion: Uses the viewing setting defined in installation menu to print films. SCSI Print Aspect Ratio: Renamed from “Aspect Ratio”. SCSI User Number and Parameters: Renamed from “User Number”. SCSI Autoprint Default: Changed to OFF to allow viewing of user number of the first image. SCSI User (Number) ID: Now displayed on the first image on DISK when Enter is pressed.
Page 325: Mark Install Date
ADDITIONAL INFORMATION 9-8. Installation Menus Analog Menu Aspect Ratio SCSI Menu Video Interface Aspect Ratio (for SCSI target only) Pixel Clock SCSI Interface Clocks per Line SCSI Role Horizontal Active SCSI Unit ID Horizontal Delay SCSI Bus Termination Vertical Active Configure User Defaults Vertical Delay User X, Modality Group X...
Page 326: Asynchronous Status
SERVICE MANUAL Digital Menu Network Menu Aspect Ratio Aspect Ratio Serial Control Interface Network Interface Baud Rate ADDR Number of Data Bits IP Address Source Number of Stop Bits IP ADDR Parity Net Mask Delimiter (between Host Control Commands) (eff. V. 4.6) Connector Comma Router (eff.
Page 327 ADDITIONAL INFORMATION 9-9. General Setup Menus Digital, Analog, SCSI Target Setup Density SCSI Initiator Setup (Disk Not in Drive) Contrast Print Contrast Samples User Number and Parameter Sharp/Smooth Number B&W Copies Polarity Number Color Copies Number of Copies Density Autoprint Contrast Film Layout Sharp/Smooth...
Page 328 SERVICE MANUAL 9-10. Test Menus Service Menu Examine System Error Log Operator Menu Perform System Diagnostic Test Perform Stored Pattern Test System Diagnostic Test Module Print SMPTE Pattern (4:1) Format Keypad Test Print Mode Display Software Versions Pattern Enter: Imager Firmware Perform Checksum Test Down Arrow: VRTX32 1.0.8 Perform Transport Test...
Page 329 DIAGRAMS Section 10 - - Diagrams 10-1. Diagrams Functional Diagram Input Module Options Diagrams are supplied in printed form. 2003 September Rev. Q 1908110 10-1...
Page 330 SERVICE MANUAL BLANK PAGE 1908110 2003 September Rev. Q 10-2...
Page 332 Kodak and DryView are trademarks. Printed in U.S.A. 1908110_S_dec04 EASTMAN KODAK COMPANY HEALTH IMAGING Rochester, NY 14650...

Kodak DryView 8300 Service Manual

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Agency, Regulatory, and CE Marking Compliance

Section 1 - - Specifications

Description

Section 3 - - Adjustments

Description

Section 4 - - Disassembly/Reassembly

Description

Section 5 - - Tools/Preventive Maintenance/Cleaning

Description

Section 6 - - Theory of Operation

Section 7 - - Troubleshooting

Description

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Section 8 - - Illustrated Parts List

Section 9 - - Additional Information

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