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BODY AND TRIM
CAUTION
• Be careful not to sand completely through the finish to the body material. If the finish is
sanded through and the Thermo Plastic Olefin (TPO) body material is exposed, refer to
Gouges, Punctures, Tears, Large Scratches, and Abrasions on page 4-3.
3. Using the brush provided with the touch-up paint (available from Club Car Service Parts – see following
color chart), apply paint to the scratch. Multiple layers of paint may be required to fill the scratch.
4. Allow paint to dry completely (approximately 10-20 minutes), then lightly buff the imperfection.
5. Wax the entire body part to restore luster and weather protection.
GOUGES, PUNCTURES, TEARS, LARGE SCRATCHES, AND ABRASIONS
Touch-up is not recommended. Replace the entire body part or have it repaired by a professional paint and
body repair shop with experience repairing TPO bodies.
TOUCH-UP PAINT COLOR CHART
COLOR
Beige
White
Red
Gray
Dark Gray
Royal Blue (Pacific Blue)
Black
Dark Green
Classic Blue (Navy)
Burgundy
CANOPY
See General Warning, Section 1, Page 1-1.
CANOPY REMOVAL
1. Remove the eight nuts (7) and eight washer-head screws (6) from the holes in each channel and brace
of the canopy as shown. Remove the canopy (11) from the windshield frame (3) and rear braces (4 and
5) (Figure 4-1, Page 4-4).
2. Remove the nylon lock nuts (10) and four flat washers (9) from the bottom end of the driver and passen-
ger side rear braces (4 and 5). Remove the four hex-head cap screws (8) and four flat washers (9) and
remove the rear braces from the front side of the seat back supports.
3. Remove the two washer-head screws (1) securing the windshield frame (3) to the front body of the vehi-
cle.
4. Remove the pads (12) from under the windshield frame mounting bracket on the front body.
CCI P/N
101997201
101997202
101997203
101997204
101997205
101997206
101997207
101997209
101997211
101997212
2004 DS Golf Car Maintenance and Service Manual
4
Canopy
Page 4-3
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