Front Brake Cables; Front Brake Cable Removal; Front Brake Cable Installation - Club Car Carryall 500 2015 Maintenance And Service Manual

6

Front Brake Cables

FRONT BRAKE CABLES
See General Warnings on page 1-1. See also Asbestos Dust Warning on page 6-1.

FRONT BRAKE CABLE REMOVAL

1. Remove bow-tie pin (9) and clevis pin (6) from brake lever arm on front brake cluster (Figure 6-23, Page 6-15).
2. Remove E-clip (7) from brake cable housing at the front spindle bracket and remove cable (8) from spindle.
3. Remove bow-tie pin (9), clevis pin (6), and E-clip (7) from brake cable (8) at equalizer (2).
4. Remove bolt (15) and nut (17) from brake cable clamp (10).
5. Remove front brake cable (8) from vehicle.

FRONT BRAKE CABLE INSTALLATION

1. Place brake cable (8) through frame mounting hole behind equalizer (2) and install E-clip (7) on cable housing
(Figure 6-23, Page 6-15).
2. Place brake cable (8) clevis on equalizer (2) and install the clevis pin (6) and new bow-tie pin (9).
3. Route cable (8) towards the rear of vehicle and over to the driver-side I-beam and secure with wire ties so that the
brake cable does not touch the rear brake equalizer.
4. Route cables (8) along I-beam towards front of the vehicle through hole in crossmember and secure as shown
(Figure 6-23, Page 6-15).
5. Route brake cable between the shock support and brake cable guide bracket. Secure brake cable clamp (10)
with a bolt (15) and nut (17).
6. Install brake cable (8) through the front spindle brackets and install E-clip (7).
7. Install brake cable clevis onto brake lever arm and install clevis pin (6) and a new bow-tie pin (9).
8. Adjust brakes as described in this section for the appropriate vehicle.
Page 6-14 2015 Carryall 500 and 700 Maintenance and Service Manual
WHEEL BRAKE ASSEMBLIES