User Manuals: Polaris RANGER 500 2021 Utility Vehicle
Manuals and User Guides for Polaris RANGER 500 2021 Utility Vehicle. We have 1 Polaris RANGER 500 2021 Utility Vehicle manual available for free PDF download: Service Manual
Polaris RANGER 500 2021 Service Manual (574 pages)
Brand: Polaris
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Category: Offroad Vehicle
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Size: 26 MB
Table of Contents
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Fluid Leaks96
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Hard Shifting102
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Maintenance119
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Chapter 2120
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Storage Tips126
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Engine128
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Engine Oil Level128
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Breather Hose129
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500 Sohc130
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570 Dohc130
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Cooling System132
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Fuel System138
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Fuel Lines138
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Vent Lines138
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Maintenance139
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Wheel Removal143
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Tire Inspection144
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Tire Pressure144
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Steering145
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Suspension148
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Brake System151
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Battery Removal153
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Battery Storage154
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Battery Charging154
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500 Sohc154
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570 Dohc155
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Special Tools161
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Engine Service166
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Cooling System176
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Radiator178
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Troubleshooting187
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Engine187
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Cooling System188
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Valve Inspection208
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Cylinder Removal211
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Piston Removal212
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Stator Removal227
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Oil Pump Removal228
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Valve Inspection254
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Cylinder Removal258
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Piston Removal259
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Stator Removal279
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Oil Pump Removal280
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Ecu Overview298
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Ecu Service298
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Rpm Limit298
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Ecu Replacement299
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Etc Overview300
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Etc Test300
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Etc Replacement300
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T-Map Overview301
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Pps Test302
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Pps Replacement302
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Cps Overview303
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Cps Test303
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Cps Replacement305
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Ect Overview306
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Ect Sensor Test306
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Special Tools313
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Fuel Sender Test324
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Fuel Pump Test325
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Fuel Injector331
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Efi Diagnosis334
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Special Tools344
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Drive Belt351
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Inspection353
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Adjustment354
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Troubleshooting368
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Special Tools373
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Lubrication374
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Assembly View376
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Shift Lever378
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Removal378
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Installation378
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Shift Cable379
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Troubleshooting405
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Front Gearcase416
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Gearcase Removal416
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Inspection441
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Removal441
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Disassembly442
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Assembly442
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Installation443
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Rear Drive Shaft444
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Final Drive451
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Disassembly453
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Assembly454
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Special Tools456
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Shock Analysis457
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Front Strut469
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Rear A-Arms472
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Installation473
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Assembly View474
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Assembly View476
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Shocks / Springs476
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Special Tools479
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Ranger482
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Ranger Crew483
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Master Cylinder484
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Removal484
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Installation484
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Brake Pedal485
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Pedal Removal485
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Front Brake Pads488
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Front Caliper492
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Brake System497
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Front Brake Disc501
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Rear Brake Pads502
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Pad Removal502
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Rear Calipers505
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Rear Brake Disc509
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Troubleshooting511
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Special Tools514
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Rear Cargo Box525
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Lower Seat Base528
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Front Bumper528
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Hood / Dash529
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Floors530
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Decals531
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Special Tools535
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Headlights547
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Cooling System550
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Ignition Coil551
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Relays553
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Operation553
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Operation555
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Charging System557
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Battery Service561
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Load Test564
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Starter System565
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