Polaris 500 2X4 Manuals

Manuals and User Guides for Polaris 500 2X4. We have 2 Polaris 500 2X4 manuals available for free PDF download: User Manual, Owner's Manual

Polaris 500 2X4 User Manual (126 pages)

Polaris Industries Automobile User Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 3 MB

Table of Contents
6
Vehicle Identification Numbers
7
- Age Restrictions
  8
- Know Your Vehicle
  8
Operator Safety
8
- Operator Safety
  9
- Equipment Modifications
  13
- Safety Decals and Locations
  21
- Fuel Safety
  25
- Component Locations
  26
Features and Controls
26
- Indicator Lights
  29
- Trailer Hitch Bracket
  29
- Auxiliary Outlet
  29
- Fuel Cap/Fuel Gauge
  29
- Seat Removal
  30
- Seat Belts
  30
- Gear Selector
  32
- Ignition Switch
  33
- Light Switch
  33
- Brake Pedal
  34
- Parking Brake Lever
  34
- Parking Brake Release
  34
- Vehicle Break-In Period
  35
Operation
35
- Pre-Ride Inspection
  36
- Pre-Ride Checklist
  36
- Starting a Cold Engine
  37
- Starting the Engine
  37
- Starting a Warm Engine
  38
- Stopping the Engine
  38
- Driving Procedures
  40
- Driving Safely
  40
- Driving on Slippery Surfaces
  41
- Driving Uphill
  42
- Driving Downhill
  43
- Driving through Water
  44
- Driving over Obstacles
  45
- Driving in Reverse
  46
- Parking on an Incline
  47
- Hauling Cargo
  48
- Dumping the Cargo Box
  49
- Towing Loads
  50
- Parking the Ranger
  51
- Differential Operation Modes
  52
- Engaging Front Gearcase
  53
- All Wheel Drive (Awd)
  53
- Crankcase Emission Control System
  54
- Exhaust Emission Control System
  54
Emission Control Systems
54
Maintenance and Lubrication
56
- Maintenance Chart Key
  57
- Maintenance Interval
  59
- Lubrication Recommendations
  61
- Premium 4 Synthetic Oil
  63
- Engine Oil
  63
- Oil Check (2X4, 4X)
  64
- Oil Pump Priming (2X4, 4X)
  67
- Oil Check (Tm)
  68
- Gearcase Specification Chart
  71
- Oil Change
  72
- Transmission (Main Gearcase)
  72
- Front Gearcase (4X)
  73
- Oil Check
  73
- Rear Gearcase
  74
- Adding or Changing Coolant
  75
- Radiator and Cooling Fan
  76
- Coolant Level
  76
- Radiator Coolant Level
  77
- Spark Plug Removal and Replacement
  78
- Pvt Drying
  79
- Vehicle Immersion
  80
- Filter Systems (2X4, 4X)
  81
- Fuel Filter
  82
- Breather Filter and Hoses
  82
- Filter Systems (Tm)
  83
- Spark Arrestor
  85
- Throttle Freeplay
  87
- Throttle System
  87
- Throttle Cable Adjustment (Tm)
  88
- Throttle Freeplay Inspection
  88
- Throttle Freeplay Adjustment
  88
- Brake Fluid
  89
- Parking Brake Inspection
  90
- Parking Brake Adjustment
  90
- Brake Inspection
  90
- Steering Wheel Inspection
  91
- Rear Spring Adjustment
  91
- Seat Belts
  92
- Specification
  93
- Axle and Wheel Nut Torque Specifications
  93
- Tire Tread Depth
  93
- Wheel Installation
  94
- Wheel Removal
  94
- Headlight Lamp Replacement
  95
- Headlight Beam Adjustment
  96
- Brake Lights
  96
- Indicator Lamp Replacement
  97
- Tool Kit
  97
- Cleaning Your Ranger
  98
- Removal from Storage
  100
- Battery Removal
  102
- Battery Installation
  103
- Battery Storage
  103
Polaris Products
104
Specifications
105
Troubleshooting
111
- Engine Backfires
  112
- Engine Runs Irregularly, Stalls or Misfires
  112
- Engine Stops or Loses Power
  113
Limited Warranty
114
Maintenance Log
123
Index
125

Polaris 500 2X4 Owner's Manual (117 pages)

Polaris Industries All-Terrain Vehicles Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 4 MB

Table of Contents
5
Introduction
6
Safety
9
- Safe Riding Gear
  10
- Eye Protection
  11
- Operator Safety
  12
- General Warning
  20
- Safety Labels and Locations
  20
- Discretionary Warning
  21
- Tire Pressure/Load Warning
  22
- No Passenger" Warning
  22
- Age 16 Warning
  23
- Clutch Cover Warning
  23
- Reverse Override Warning
  23
- Engine Stop Switch
  24
- Override Switch
  24
- Main Key Switch
  24
Features and Controls
24
- Headlight Switch
  25
- Indicator Lights
  25
- Throttle Lever
  26
- Brake Lever
  27
- Parking Brake
  28
- Auxiliary Foot Brake
  29
- Fuel Valve
  30
- Fuel Filter
  30
- Fuel Tank Cap
  30
- Transmission Gear Selector
  31
- Break-In Period
  32
Operation
32
- Engine and Drivetrain Break-In
  33
- PVT Break-In (Clutches/Belt)
  33
- Safe Operation Practices
  34
- Pre-Ride Checklist
  35
- Starting the Engine
  36
- Driving Procedures
  38
- Turning the Vehicle
  39
- Driving on Slippery Surfaces
  40
- Driving Uphill
  41
- Driving on a Sidehill (Sidehilling)
  42
- Driving Downhill
  43
- Turning Around on a Hill (K-Turn)
  44
- Driving through Water
  45
- Driving over Obstacles
  46
- Driving in Reverse
  47
- Hauling Cargo
  48
- Towing Loads
  49
- Load Distribution
  49
- Parking on an Incline
  50
- Exhaust Emission Control System
  51
- Electromagnetic Interference
  51
- Noise Emission Control System
  51
Emission Control Systems
51
Periodic Maintenance Chart
52
Maintenance
52
- Maintenance Chart Key
  53
- Lubrication Guide
  57
- Engine Oil
  58
- Oil Level
  58
- Oil Recommendations
  58
- Oil Specifications
  58
- Oil and Filter Change
  59
- Oil Pump Priming
  61
- Transmission Oil
  62
- Oil Check
  62
- Oil Change
  63
- Brake Fluid
  64
- Brake Fluid (Auxiliary Foot Brake)
  65
- Brake Check
  66
- Toe Alignment
  67
- Compression Damping
  68
- Steering Assembly
  68
- Rear Suspension
  68
- Throttle Cable Freeplay
  69
- Drive Chain Lubrication
  72
- Drive Chain
  72
- Rear Drive Chain Slack
  73
- Cooling System
  75
- Recovery Bottle Coolant
  75
- Radiator Coolant
  76
- Headlamp Replacement
  77
- Indicator Lamp Replacement
  78
- Taillight/Brakelight Lamp Replacement
  78
- Wheel and Hub Tightening
  79
- Tire Tread Depth
  79
- Wheel Installation
  80
- Wheel Removal
  80
- Wheel Nut Torque Specifications
  81
- Air Filter
  82
- Breather Filter
  83
- Spark Plugs
  84
- Spark Plug Inspection
  84
- Spark Plug Recommendations
  84
- Spark Plug Condition
  85
- Vehicle Immersion
  86
- Spark Arrestor
  87
- Pvt System
  88
- Pvt Drying
  90
- Battery Removal
  92
- Battery Installation
  93
- Battery Storage
  94
- Battery Fluid (Conventional Battery)
  94
- Battery Charging (Conventional Battery)
  95
- Battery Charging (Sealed Battery)
  95
- Cleaning and Storage
  97
- Washing the Vehicle
  97
- Polishing the Vehicle
  98
- Polishing Tips
  98
- Chrome Wheel Care (if Equipped)
  99
- Removing Corrosion
  99
- Storage Tips
  100
- Storage Area/Covers
  102
- Transporting the Vehicle
  103
Specifications
104
- Clutching Chart
  105
- Jetting Chart
  105
Polaris Products
106
Drive Belt Wear/Burn
107
Troubleshooting
107
- Engine Backfires
  108
- Engine Pings or Knocks
  109
- Engine Runs Irregularly, Stalls or Misfires
  109
- Engine Stops or Loses Power
  110
- Limited Warranty
  111
- Limitations of Warranties and Remedies
  111
Warranty
111
How to Obtain Warranty Service
112
Maintenance Log
113
Index
115

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