Table Of Contents - Honda BF40D Manual

INDEX
7. ALTERNATOR/PULSER ROTOR/TIMING BELT....... 7-1
1. ALTERNATOR COVER .......................................... 7-2
2. ALTERNATOR/TIMING BELT ............................... 7-3
1
3. PULSER ROTOR/PULSER COIL ......................... 7-22
2
8. WATER JACKET COVER/THERMOSTAT ................. 8-1
1. WATER JACKET COVER/THERMOSTAT ............ 8-2
3
9. CYLINDER HEAD/VALVES/OIL PUMP ..................... 9-1
4
1. CYLINDER HEAD COVER REMOVAL .................. 9-2
2. CYLINDER HEAD ASSEMBLY REMOVAL........... 9-4
5
3. CYLINDER HEAD ASSEMBLY
DISASSEMBLY...................................................... 9-6
4. INSPECTION........................................................ 9-13
6
5. VALVE GUIDE REPLACEMENT.......................... 9-19
6. VALVE SEAT RECONDITIONING....................... 9-21
7
7. CYLINDER HEAD ASSEMBLY
REASSEMBLY ..................................................... 9-23
8
8. CYLINDER HEAD ASSEMBLY
INSTALLATION ................................................... 9-29
9
9. CYLINDER HEAD COVER INSTALLATION........ 9-31
10. OIL PUMP ............................................................ 9-34
10
10. CRANKCASE/CYLINDER BLOCK/CRANKSHAFT/
11
PISTONS ................................................................... 10-1
1. DISASSEMBLY.................................................... 10-2
12
2. INSPECTION...................................................... 10-10
3. BEARING SELECTION ...................................... 10-16
13
4. PRIMARY DRIVE GEAR SELECTION ............... 10-20
5. REASSEMBLY ................................................... 10-21
14
11. PROPELLER/GEAR CASE/EXTENSION CASE/
OIL CASE................................................................... 11-1
15
1. PROPELLER ......................................................... 11-2
2. GEAR CASE ASSEMBLY/EXTENSION
16
SEPARATOR [SEMI-LONG/EXTRA-LONG
SHAFT TYPES ONLY]......................................... 11-3
17
3. PROPELLER SHAFT HOLDER ASSEMBLY ....... 11-7
4. PROPELLER SHAFT/PROPELLER
18
SHAFT HOLDER .................................................. 11-9
5. WATER PUMP/SHIFT ROD............................... 11-19
19
6. VERTICAL SHAFT/BEVEL GEAR ...................... 11-29
7. SHIM ADJUSTMENT........................................ 11-39
20
8. BACKLASH ADJUSTMENT.............................. 11-44
9. GEAR CASE PRESSURE CHECK ..................... 11-45
10. ANODE METAL/WATER SCREEN/
TRIM TAB .......................................................... 11-47
11. EXTENSION CASE/LOWER
RUBBER MOUNT.............................................. 11-48
12. OIL CASE........................................................... 11-56
12. SHIFT ROD/ENGINE UNDER CASE ........................ 12-1
1. SHIFT ROD .......................................................... 12-2
2. ENGINE UNDER CASE ....................................... 12-4
13. MOUNT CASE/STERN BRACKET/
SWIVEL CASE........................................................... 13-1
1. MOUNT CASE..................................................... 13-2
2. STERN BRACKET/SWIVEL CASE ...................... 13-6
14. POWER TRIM/TILT ASSEMBLY/ GAS ASSISTED
DAMPER ASSEMBLY............................................... 14-1
1. POWER TRIM/TILT ASSEMBLY [POWER
TRIM/TILT TYPE ONLY]...................................... 14-2
2. POWER TILT MOTOR [POWER TRIM/TILT
TYPE ONLY] ...................................................... 14-45
3. GAS ASSISTED DAMPER ASSEMBLY
[GAS ASSISTED TYPE ONLY] ......................... 14-54
15. STEERING ROD/REMOTE CONTROL BOX
[REMOTE CONTROL TYPE]..................................... 15-1
1. STEERING ROD .................................................. 15-2
2. REMOTE CONTROL BOX................................... 15-3
3. INSPECTION........................................................ 15-8
16. TILLER HANDLE [TILLER HANDLE TYPE] .............. 16-1
1. STEERING FRICTION LEVER ............................. 16-2
2. TILLER HANDLE.................................................. 16-6
3. INSPECTION...................................................... 16-35
4. METER HARNESS A [EQUIPPED TYPE
ONLY] ................................................................ 16-38
17. CABLE/THROTTLE ARM BRACKET ........................ 17-1
1. REMOTE CONTROL CABLE/
GROMMET .......................................................... 17-2
2. THROTTLE ARM BRACKET................................ 17-8
18. ELECTRICAL EQUIPMENT ....................................... 18-1
1. LAYOUT DRAWING............................................ 18-1
2. STARTER MOTOR .............................................. 18-4
3. STARTER CABLE/STARTER SOLENOID/
MAIN RELAY/NEUTRAL SWITCH.................... 18-15
4. FUSE BOX ......................................................... 18-18
5. ELECTRIC PART COVER/ECM.......................... 18-19
6. ELECTRIC PART CASE ..................................... 18-20
7. POWER TILT RELAY/POWER TILT SWITCH
[POWER TRIM/TILT TYPE ONLY] .................... 18-21
8. IGNITION COIL/REGULATOR/RECTIFIER........ 18-23
9. METER/METER HARNESS A ........................... 18-27
2