Gearcase Removal And Installation - BRP EVINRUDE E-TEC 115 HP 2011 Service Manual

GEARCASE

GEARCASE REMOVAL AND INSTALLATION

GEARCASE REMOVAL
AND INSTALLATION
Gearcase Removal
WARNING
To prevent accidental starting while ser-
vicing, twist and remove all spark plug
leads.
During service, the outboard may drop
unexpectedly. Avoid
always support the outboard's weight with
a suitable hoist or the tilt support bracket
during service.
Remove pin and washer from shift rod lever to
release the lower shift rod.
1. Shift rod screw
Note where the index mark on the gearcase aligns
with the index number of the adjustable trim tab so
the trim tab can be installed in the same position.
Remove the trim tab retaining screw, gasket and
trim tab from the gearcase.
2
1
1. Index mark
2. Trim tab retaining screw
268
personal injury;
1
004241
COA3663
Remove the 3/8-16 in. screw and washer, and
remove 7/16-14 x 3.5 in. screw and washer.
O, L, & M Type Gearcases
1. 3/8-16 x 3.5 in. screw
2. 7/16-14 x 3.5 in. screw
1
S Type Gearcases
1. 3/8-16 x 1.75 in. screw
2. 7/16-14 x 3.5 in. screw
Remove the four 3/8-16 x 1.75 in. gearcase retain-
ing screws and washers.
1. Gearcase retaining screws
Remove the gearcase assembly from the exhaust
housing, being careful not to bend the shift rod.
1
2
006869
2
COA3139
1
001990