Powerhead Disassembly; Systems Removal - BRP EVINRUDE E-TEC 115 HP 2011 Service Manual

POWERHEAD

POWERHEAD DISASSEMBLY

Fasten appropriate chain hook to eye of tool and
support weight of powerhead with hoist.
Remove the four small powerhead screws, seven
large powerhead screws, and the upper mount
screws.
2
1
1. Large powerhead screws
2. Small powerhead screws
3. Upper mount screws
Use a suitable tool to carefully separate the pow-
erhead from exhaust housing.
IMPORTANT:
Do not damage the powerhead or
adapter mating surfaces.
198
POWERHEAD
DISASSEMBLY

Systems Removal

To simplify reassembly and wiring installation, lay
out the various screws and clamps in the order of
their proper location.
Remove the electric starter. Refer to Starter
3
Removal on p. 116.
2
Remove fuel pump assemblies, fuel manifolds,
and filter. Refer to FUEL COMPONENT SERVIC-
ING on p. 146.
Remove EMM and electrical harness with flywheel
cover base, starter solenoid, and trim relay mod-
005273
ule. Refer to EMM SERVICING on p. 68.
Remove flywheel and stator. Refer to FLYWHEEL
AND STATOR SERVICING on p. 110.
Remove oil pump, rear oil manifold, and oil circu-
lation hoses. Refer to OIL COMPONENT SER-
VICING on p. 179.
Remove ignition coils and fuel injectors. Refer to
Fuel Injector Service on p. 150.
IMPORTANT:
tion before removal. All injectors must be installed
in their original location. Improper injector installa-
tion can result in powerhead failure.
Remove throttle linkage. Refer to Throttle Link-
age Removal on p. 199.
005259
Remove shift linkage. Refer to Shift Linkage
Removal on p. 199.
Remove the throttle body and reed plate assem-
blies. Refer to Intake Manifold Service on p. 153.
Remove pressure valve assembly. Refer to
PRESSURE RELIEF VALVE SERVICING on
p. 192.
Mark injectors for cylinder loca-