Cylinder Head Removal; Connecting Rods And Pistons - BRP EVINRUDE E-TEC 115 HP 2011 Service Manual

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POWERHEAD DISASSEMBLY

Separate crankcase and cylinder block. It may be

necessary to tap on crankshaft with a rawhide or

rubber mallet to loosen.

Carefully remove the crankcase from the cylinder

block to avoid damaging the crankshaft seal rings.

Cylinder Head Removal

Remove thermostat cover and thermostat assem-

bly. Refer to THERMOSTAT SERVICING on

Loosen in stages and remove cylinder head

retaining screws. Remove the cylinder head.

Discard thermostat seal and O-rings.

1. Cylinder head screws (28 on V4; 40 on V6)

Use a permanent marker to identify each connect-

ing rod cap, connecting rod, and piston by cylinder

number. Number 1 is closest to the flywheel.

Use Torquing Socket, P/N 331638, to loosen in

stages the rod cap retaining screws. DO NOT

remove the screws.

Use one hand to support the piston, and remove

the rod cap screws with your other hand. Remove

each piston and rod assembly.

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