Inspection; Assembly; Pressure Relief Valve Servicing; Disassembly - BRP EVINRUDE E-TEC 115 HP 2011 Service Manual

COOLING SYSTEM

PRESSURE RELIEF VALVE SERVICING

Inspection

Inspect all parts for cracks, heat damage, or signs
of corrosion. Replace damaged parts. Clean
debris from housing and parts.

Assembly

Assembly is the reverse of disassembly. Pay
close attention when performing the following
additional tasks.
Coat threads of each cylinder head thermostat
cover with Gasket Sealing Compound. Install and
tighten the cover to a torque of 120 to 144 in. lbs.
(13.5 to 16.5 N·m).
PRESSURE RELIEF
VALVE SERVICING
The pressure relief valve assembly should be ser-
viced at the same time as the thermostat.

Disassembly

Remove the EMM. Refer to EMM SERVICING on
p. 68.
Remove the four screws holding the electrical har-
ness base.
1
1. Harness base screws
192
Loosen electrical harness connections as neces-
sary to lift harness base away from the pressure
relief valve.
Remove screws and cover from pressure valve
assembly.
1
000756
1. Pressure valve cap screws
Remove the pressure relief valve assembly.
Inspection
Inspect all parts for cracks, heat damage, or signs
of corrosion. Replace damaged parts. Clean
debris from housing and parts.
Pressure relief valve assembly components
Assembly
Assembly is the reverse of disassembly. Pay
1
close attention when performing the following
additional tasks.
Tighten cover screws to a torque of 60 to 84 in.
lbs. (7 to 9.5 N·m).
005378
1
005395
005391