Brake Booster Removal And Installation - Suzuki GRAND VITARA JB416 Service Manual

Brake Booster Removal and Installation

Removal
1) Disconnect brake pipes from ABS (ESP®) hydraulic
unit / control module assembly if equipped.
2) Remove master cylinder assembly, referring to
"Master Cylinder Assembly Removal and
Installation: ".
3) Disconnect brake vacuum hose from brake booster.
4) Remove clip (2) and the disconnect clevis pin (3).
5) Remove attaching nuts (1) and then remove booster
as shown in the figure.
CAUTION
!
Never disassemble brake booster.
Disassembly will spoil its original function. If
is found faulty, replace it with new one.
5
2
1
4. Steering column
5. Brake pedal arm
Installation
S5JB0E4106018
1) Install gasket to booster and then install booster to
2) Tighten booster attaching nuts (6) to the specified
3
1
4
3) Connect brake vacuum hose to brake booster.
I5JB0A410024-01
4) Install master cylinder referring to "Master Cylinder
5) Connect brake pipes to ABS (ESP®) hydraulic unit /
6) Fill reservoir with specified brake fluid.
7) After installing, bleed air from brake system referring
8) Perform brake test and check each installed part for
Brake Control System and Diagnosis:
NOTE
• Check length of push rod clevis (2). Refer
to "Booster Push Rod Clevis Adjustment:
in related manual".
dash panel as shown in the figure. Then connect
booster push rod clevis (2) to pedal arm (3) with
clevis pin inserting from left (4) and clip (5).
torque.
Tightening torque
Booster attaching nut (a): 13 N·m (1.3 kgf-m, 9.5
lb-ft)
3
5
6,(a)
1. Steering column
Assembly Removal and Installation: ".
control module assembly (if equipped) referring to
"ABS (ESP®) Hydraulic Unit / Control Module
Assembly Removal and Installation: in Section 4E".
to "Air Bleeding of Brake System: in related manual"
and at the same time bleed air from clutch system
referring to "Air Bleeding of Clutch System: in
Section 5C in related manual" for M/T vehicle.
fluid leakage.
4A-10
4
2
6,(a)
1
I5JB0A410025-01